Tesla has shifted the auto industry to ditch the key

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It appears there’s finally a tech area where legacy automakers can keep up with Tesla – keyless car entry and ignition.

They’ve been trying various versions out for a number of years already, but now that Tesla has upped the game by creating a computer on wheels, the tech is getting a near-universal addition on all new cars. According to an Edmunds report cited by CBS, 91% of vehicle models produced for 2019 have keyless ignitions as either standard or optional, a feature that Tesla was first to offer. This is up from 72% offered in 2014. Of vehicles purchased, nearly 70% included keyless tech in 2019, more than doubling the 31% from 2014. Clearly, consumers are being won over.

I remember some early security criticism when keyless entry was making the rounds, both the over-the-top kind and some with accompanying evidence. Personally, my old Jeep fob used to be able to unlock other cars sometimes in large parking lots, so security issues rang true to me, too. I also remembered stories about people hacking other people’s computers and phones simply by grabbing their WiFi or Bluetooth signals. If they could access my banking that easily, my car should be no match. Scary!

I swear there was a keyless car tech Luddite Award waiting somewhere with my name on it.

Tesla one-upped all that with the Model 3 – now you can start your car with your phone and soon drive it as well. The amped-up security seems to make it near impossible to hack into, but I’ve seen videos on how people can potentially clone signals when Tesla owners are at Superchargers. Quite difficult, but not totally impossible. Then again, the car is still a computer with a gazillion ways to be tracked. I’ve seen those stories, too, and it seems there’s a reason the number of successfully stolen Tesla cars hovers in the single digits.

All that said, Tesla seems to have Luddite concerns all wrapped up with their vehicles, but what about legacy auto? Fortunately for them, not every capable computer programmer in the world works at Tesla already. In fact, many of them already work for automakers. It seems every manufacturer already has software development centers and divisions dedicated exclusively to their vehicle tech, and they’ve been recruiting from Silicon Valley for years.

Their battery and self-driving tech might be woefully behind Tesla for a while yet, but apps that electronically tell their car to do things it already knows how to do manually? They should have that in the bag soon. Lincoln is about to introduce keyless ignition next year, so it’s quite likely the rest of the gang will follow suit since they’re already halfway there with keyless entry and app-based auto start functions to pre-warm cars.

It’s a small step, but an important one. Perhaps by following Tesla’s lead in computerizing (app-ifying?) nearly everything in their vehicles, they’ll understand a bit better what makes Tesla so unique. They’ll understand why Tesla’s tech is so appealing. They’ll understand why consumers are embracing what Tesla has to offer.

I mean, we probably won’t all embrace the tech quite on the level that Amie DD has and literally make keyless ignition a physical part of our bodies, but we will probably embrace it to the extent that we have let our phones run most of our lives.

Tesla has shifted the auto industry to ditch the key

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Tesla patents ‘fibrous foam architecture’, hinting at new seating material and interior trim to come

Tesla has submitted a patent application for a “fibrous foam architecture” with claims that the manufacturing technique for seats and interior trim would create a more efficient and environmentally-sustainable process.

The submitted patent explains that the current materials used for cushioning in traditional vehicle seats include foam made from polyurethane, a material that is not able to be recycled and may not be the most comfortable due to its lack of breathability. Manufacturing the foam is also a time-consuming and laborious process that involves the pouring and mixing of numerous chemicals, like polymer or epoxy, into a mold. After setting, this requires additional material to be trimmed and shaped, thereby creating unnecessary waste that Tesla’s fibrous foam architecture hopes to eliminate.

The background of the patent states, “Trim to foam assembly may include hog ring, hook and loop, and/or clipping methods. In such methods, alignment tolerances may need to be maintained, mating surface limitations may need to be met, trenches and stitches may need to be provided and so on. Glue application storage and handling may also be required. Current manufacturing processes may be labor-intensive and time-consuming.” This would improve the production and quality of backrests, armrests, leg-rests, and bolsters.

Tesla is looking to improve upon its vehicle’s interior, as it suggests “there is a need for an improved foam architecture and associated manufacturing process that overcome the aforementioned drawbacks.”

An improved foam structure for vehicle seating will provide a new, more comfortable, recyclable material for owners of Tesla electric cars. Tesla plans to use the stacking of multiple layers of different materials to make a less-laborious and more cost-effective seating option. The use of sustainable materials that can be recycled after use will appeal to the environmentally-conscious Tesla owner. The company unveiled 100% cruelty-free seat options in 2017 to its Model S and Model X, and would later offer the 100% vegan material for the Model 3 and the upcoming Model Y.

Tesla has continued to improve its vehicles in every way imaginable for its customers through OTA power updates and accessibility features while finding efficiencies in its design and manufacturing process to support a wider scale-out in production. The company is gearing up for the initial production of the Model Y in early 2020 and the first mass-production of the Model 3 from its Shanghai-based Gigafactory 3. Tesla announced during the Q3 earnings call, “trial production of Model 3 in Shanghai has begun, ahead of schedule. We are also ahead of schedule to produce Model Y and now expect to launch by summer 2020. Model Y equipment installation is underway in advance of the planned launch next year. We are moving faster than initially planned, using learnings and efficiencies gained from our Gigafactory Shanghai factory design.”

As Tesla begins to increase the rate of production of its fleet of vehicles, efficiency is a key factor in creating a lean and cost-effective manufacturing process. Tesla is set to begin production of the Model Y crossover in 2020 and will unveil its highly-anticipated Cybertruck on November 21

The full details of Tesla’s patent application for a “Fibrous Foam Architecture” can be viewed here.

Tesla patents ‘fibrous foam architecture’, hinting at new seating material and interior trim to come

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Tesla Model 3, Model S regain Consumer Reports recommendation, citing “improved reliability”

Tesla’s Model 3 and Model S sedans have both regained recommendations from American product testing group Consumer Reports.

The two vehicles were removed from CR’s recommendations following numerous reports of quality issues, citing stuck latches and malfunctioning doors to name a few from Model 3 owners, and issues regarding the quality of paint and trim from Model S owners. CR notes in its latest report that these issues have been and recommending both Tesla’s Model 3 and Model S based on evidence of improved reliability.

Tesla’s relationship with Consumer Reports has never been picture perfect. The Silicon Valley-based electric car maker has been the subject of numerous points of criticism from CR. Most recently, the company gave a negative review of Tesla’s new Smart Summon feature. In the past, they have criticized the Navigate on Autopilot feature and stated the Model 3 will give owners “average reliability. Despite this, following the Model 3 being readded to Consumer Reports recommendations, the company has comprised a list of the 12 most reliable luxury compact cars, and the Model 3 is ranked 5th.

The Model 3 lost CR recommendation in February 2019 after the company stated they questioned the vehicle’s reliability after there were too many reported issues with paint, trim and, body hardware. Senior Director of Auto Testing at Consumer Reports, Jake Fisher, said, “The Tesla Model 3 struggled last year as the company made frequent design changes and ramped up production to meet demand. But as the production stabilized, we have seen improvements to the reliability.”

Improvements in the quality of the vehicles made by Tesla are possible through a various array of techniques. Software issues and even some performance-related problems can be fixed through routine software updates the company releases to its owners. However, production quality issues cannot be adjusted through software and can be fixed by one of Tesla’s service centers directly. Complaints of panel gaps were increasingly popular, but a recently released report from Bloomberg that surveyed 5,000 Tesla Model 3 owners showed buyers were impressed with the company’s increasingly improved build quality.

Consumer Reports conducts its reliability survey by obtaining information on nearly 420,000 vehicles across all manufacturers. This year’s survey attracted the data of nearly 4,000 Tesla vehicles. Owners are asked about any issues they have had with their vehicles within the last 12 months. These could range from engine issues to “annoying noises and leaks,” according to the Consumer Reports website.

The improvements to both the Model 3 and Model S have allowed even Tesla’s most intense critics to recognize the reliability of the vehicle. While Consumer Reports is a neutral company that simply reviews vehicles with the information they are given by real owners, they simply could not ignore Tesla’s improvements to its vehicles. Numerous Bloomberg studies have shown that Model 3 is one of the most reliable vehicles on the road. The Model S continues to impress as well, and with Tesla releasing a more powerful Plaid variant next year, the company has no plans to stop improving upon any of its vehicles.

Tesla Model 3, Model S regain Consumer Reports recommendation, citing “improved reliability”

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