Maxxd.com – Modified and Performance Car News

  • ESCORT COSWORTH V6: SHADOW PLAY

    Jamie Kent’s silver dream machine appears at first glance to be a flawless Escort Cosworth converted to WRC body specs. But there’s a whole lot of smoke-and-mirrors going on here… Is that a V6? 

    Feature first appeared in Fast Ford magazine. Words: Dan Bevis. Photos: Paddy McGrath

    There are things that we see in this world, and things that we don’t see. Sometimes things are deliberately hidden, sometimes we simply don’t notice what’s sitting right in front of us. We order a Friday night takeaway and don’t give a second thought to the moped rider’s horrible journey through the rain to deliver it; we leave our newspapers on train seats without wondering who’ll pick them up; we buy cheap milk in the supermarket without thinking about how the farmers are making any money. There’s always a story. Always something going on behind the scenes. Very little in life only exists superficially at the surface, beyond politics and daytime TV.

    This Escort Cosworth is a case in point. If you were to see it out and about on the streets, you’d notice the aesthetic alterations immediately; the slippery silver form has been treated to the imposing smiley rear spoiler of the WRC Escorts in place of the iconic whaletail. The front wings and bumper are WRC items too, as are the stubby mirrors. It’s a strong look, as just 50 official WRC-spec Escorts were built between 1997-98, so it’s not like you’re always seeing them on the road. The comprehensive reworking of the Group A rally cars (which were, after all, the reason that the homologation-special Escort RS Cosworth road car existed in the first place) into the WRC-spec machines brought more power, better aero, and seismic chassis alterations. So when you see WRC aero addenda swapped onto a road car, a part of you tingles with anticipation thinking about what else might have been changed.

    Escort Cosworth V6

    If you were to see this car parked up at a show, you’d be able to take a closer look – and that’s when alarm bells might start to ring. Peeking into the interior, there are two clues that all is not what it seems here. First of all, there’s the non-standard digital dash. And secondly, there’s the gearstick. It’s an automatic. That’s not right, is it?

    Ah, but what’s ‘right’ is entirely context-bound, and it’s when you dig beneath the surface of this car’s story that you unearth the inherent and glorious rightness of it all. This isn’t merely a Cossie with WRC looks. This is a comprehensively re-engineered RS, built to suit the needs and lifestyle of the dyed-in-the-wool Ford enthusiast behind it.

    Escort Cosworth V6

    It all starts, back through the swirling mists of time, with a chap named Jamie Kent and a business by the name of Autograph. The former is the owner of this car, and also the proprietor of the latter — a signage company specialising in automotive applications and, specifically, motorsport graphics. Applying tidy new liveries to the latest WRC cars was Autograph’s bread-and-butter back in the day, and Jamie was the vivacious driving force behind it; it wasn’t just a job, he was involved up to the elbows in motorsport at every given opportunity, and his obsessive passion for Fords was all-consuming. Back in the late 1990s and early ’00s, criss-crossing Ireland in his black Escort RS Cosworth, Jamie was a man living his own personal fantasy: the Cossie was his dream car, something he’d promised himself he’d own by the time he was 25 and, a few weeks before that milestone, he was able to make that dream come true. Fate, however, has a cruel sense of humour. Eighteen months into RS ownership, Jamie made the difficult decision to sell his dream car in order to grow his increasingly successful and demanding business. That’s not fate though, is it? That’s just rational business sense, heartbreaking though it is. No, fate’s intervention came during a national rally event, when our man was navigating, and the car was involved in a substantial accident. It was touch-and-go, and things were looking distinctly murky for Jamie throughout his lengthy and troubled recovery, but he’s a battler. While there was talk at the time of how he might not even make it, he pushed on through and came out the other side with fresh perspective and an eagerness to crack on with life.

    There was just one problem: the accident had rendered him unable to drive a manual transmission car — from this point on, it was an automatic  only.

    Lesser people might have thrown in the towel at this point, settling for an automatic Micra and just giving up. But not Jamie. He knew what his dream car was, and he wasn’t about to let this setback slow him down. And he had a plan.

    Now, if your eyes have scanned ahead to the engine bay shots, you’ll have already seen that this Escort now runs a V6 motor. And as a diehard Ford fan, you can be sure that Jamie agonised endlessly about ripping out the YB and replacing it, questioning how he could rationally justify it, but it was all part of the bigger picture. You see, an automatic gearbox was required, and the BOB V6s sit neatly with the auto trans, and Jamie had discovered something fascinating: back in the mid-1990s, Ford had experimented with a rear-wheel-drive V6 Escort prototype — an Escort Cosworth chassis with Scorpio Cosworth running gear (see boxout). So that, essentially, is what he sought to recreate.

    Escort Cosworth V6

    Not sacrilegious then, but a faithful tribute to a Ford prototype, made with all-Ford parts. It’s still a real mover too; while the BOB is about 15 bhp down on the YB, there isn’t a complex 4WD system to run through so it actually tallies up around the same at peak and, crucially, he’s actually able to drive it thanks to that self-shifting transmission!

    If you comb through the build, you’ll find a remarkable dedication to keeping everything just as it would have been if Ford themselves had built this car. That original prototype played to the Escort Cosworth’s strengths while also fundamentally altering its character, and this usable tribute employs only genuine Ford parts throughout; in fact, the only part you’re likely to find without a Blue Oval serial number is that digital dash, and that’s only because the YB has a mechanical speedo and the BOB and its gearbox have electrical sensors. In essence, this is the rear-drive, V6-powered Escort RS Cosworth that Ford never built. Or, more specifically, that they built once but abandoned. Jamie’s taken that idea, made it into a daily-driven reality, and at the same time made his own dream car achievable in the face of great adversity.

    So yes, there’s always something going on beneath the surface. And while the cynics may scoff at the idea of converting a genuine Cossie to RWD and sticking a V6 and an autobox in there, they don’t know the full story. This isn’t sacrilege. This is a dream come true.

    Tech Spec: Escort Cosworth V6

    Engine:

    2.9-litre 24-valve V6 Cosworth BOB, K&N air filter, Ford EEC-V engine management with sequential multi-point fuel-injection, uprated VibraTechnics engine mounts

    Transmission:  

    Fully-electronic, automatic Ford A4LDE gearbox with external oil cooler, complete OE Escort Cosworth rear end

    Suspension:

    Bilstein coilovers all round, Sierra crossmember and steering rack, independent rear transverse arms, 22 mm anti-roll bar

    Brakes:

    Stock Cosworth brakes: 278 mm (front), 273 mm (rear)

    Wheels & Tyres:

    8x18in wheels, 225/40R18 Uniroyal RainSport tyres

    Exterior:

    WRC front wings, WRC door mirrors, WRC front bumper, WRC rear spoiler, Morette headlights

    Interior:

    Cosworth Hex cloth Recaro interior, Acewell digital speedo

    Source

  • NASCAR Next Gen race car debuts, brings the sport into the 21st century

    The top NASCAR Cup Series has just taken a massive leap out of the dark ages.

    On Wednesday, the NASCAR Next Gen race car debuted as a clean-sheet rethink of what the stock car is. The structure, design, suspension, materials, wheels, and transmission are all new.

    The clean-sheet design has a lower greenhouse, a shortened decklid, and a wider track, though the current car’s 110-inch wheelbase carries over. NASCAR gave automakers the latitude to stylize the greenhouse to look like the production cars upon which these race cars are based, be it the Chevrolet Camaro, Ford Mustang, or Toyota Camry.

    “From an engineering standpoint, this is a seismic shift. It’s a completely new car that brings with it a lot of opportunity from a technical standpoint,” said Eric Warren, Chevrolet director of NASCAR Programs.

    Chevrolet NASCAR Next Gen Camaro ZL1 race car

    Chevrolet NASCAR Next Gen Camaro ZL1 race car

    Up front, the side air intakes are now functional and they, along with the front center intake, now feed the engine as well as the brakes. There’s no longer an intake at the cowl near the base of the windshield, which feeds the engine on the current car. NASCAR has also mandated a symmetrical design of the composite body, which will remove the current aero advantage achieved by using different shapes for the left and right sides of the current cars. NASCAR says that will put the emphasis back on the car’s setup and driver’s skill.

    Another important visual change is the new center-locking 18×12-inch forged aluminum wheels that will be wrapped in Goodyear Eagle rubber. The current car runs on 15-inch wheels. The larger wheels with smaller tire sidewalls will dramatically change the handling of the Next Gen car, but Toyota TRD Racing Development’s team noted that automakers really wanted the larger wheels to help make the style appear closer to production cars.

    The larger wheels allow NASCAR to require larger brakes with 15-inch rotors and 6-piston monoblock calipers up front and 14-inch rotors and 4-piston monobloc calipers in the rear.

    Toyota TRD Camry Next Gen NASCAR race car

    Toyota TRD Camry Next Gen NASCAR race car

    Toyota TRD Camry Next Gen NASCAR race car

    Toyota TRD Camry Next Gen NASCAR race car

    Toyota TRD Camry Next Gen NASCAR race car

    Toyota TRD Camry Next Gen NASCAR race car

    What can’t be seen is the modular structure. While the current car’s steel tube chassis carries over, the Next Gen car features a modular construction (like a modern production car) with bolt-on front and rear subframes that should make repairs after a crash easier and less expensive. The underside of the car features a full carbon-fiber undertray with a stepped center splitter and a new rear diffuser, which is all modular and can be replaced in the event of a crash.

    New independent front and rear suspensions use a double-wishbone configuration, billet aluminum control arms, and adjustable coil-over shock absorbers. The previous car had a 2-link live rear axle. The steering system is now a modern rack and pinion design instead of recirculating ball.

    President of TRD Toyota Racing Development David Wilson told Motor Authority, “The significance of the Next Gen for Toyota TRD would be difficult to explain given that over the course of a year, or year-over-year, the car raced will see more change than the NASCAR race car has seen in over the last 50 years.”

    The 358 cubic-inch naturally aspirated V-8 carries over with 670 hp or 550 hp depending on the track. The engine continues with fuel injection, a dry sump oiling system, and split-side exit exhaust. The transmission, however, is new. It’s a 5-speed sequential transaxle with a gearshift but not a clutch. The setup will still require drivers to remove one hand from the steering wheel and match revs to shift.

    NASCAR Next Gen race car

    NASCAR Next Gen race car

    New rules state that each team can have a maximum of seven cars rather than the unlimited number previously allowed. Wilson noted that additional cost savings will arise from the car being standardized as teams will no longer need large fabrication operations. “There’s nothing stock about a stock car,” executive engineer for TRD Toyota Racing Development Andy Graves joked, but there are now about 30 suppliers that teams can buying parts from, and those parts can’t be modified or touched once bought.

    While the driver seat and roof flaps are carried over, the Next Gen car has improved safety gear. Additional roll bars have been designed along with form-fitted foam inserts between the chassis and nose and tail like what is found in production cars. The driver seat has been moved closer to the center of the car to move drivers away from the source of impacts.

    NASCAR didn’t go into specifics but noted the Next Gen car has been upgraded to allow for in-car cameras in every vehicle so fans can see more real-time data.

    While development of the Next Gen race car was completed in February, it won’t make its racing debut until the start of the 2022 season in February at the Daytona International Speedway.

    Source

  • AUDI TT MK2 BUYING GUIDE

    We know the Mk1 is a bargain, but the Audi TT Mk2 is now creeping into budget for most, we check out what you need to know before parting ways with your cash.

    The Mk1 Audi TT was something of a revelation. We mentioned in our Mk1 buying guide that cars simply do not go into production in what is essentially concept form. So how does a manufacturer follow that? It does so by producing a car with cleaner lines but thoroughly refreshing it to incorporate the latest technology and boy does it make the Audi TT Mk2 a good one.

    History

    While the Mk1 made do with a Golf platform that in some ways hindered its abilities, the 2006-launched Audi TT Mk2 got a slightly more bespoke package in the form of an aluminium and steel Audi space frame based on the PQ35 platform, otherwise known as the A5. You might be thinking that’s a car that’s too big for this application, but in truth the Mk2 offered sharper handling and driver involvement to give a more rewarding package overall.

    Audi TT Mk2

    As enthusiasts you’ll know that you got a whole host of engine choices with the Mk2 TT, just like you do on most Audi models; this allows you to properly decide what suits your needs. First up, Audi ditched the Mk1’s 1.8-litre turbo four-pot in favour of the 2.0-litre TFSI found in the Golf GTI. This meant that the starting block for performance on the TT when launched in 2006 was 200bhp, 0-62mph in 6.4 seconds and 150mph top speed. This was exclusively in coupé form to begin with, your roadsters didn’t go on sale until the tailed of 2006, some eight months after the coupé launched. The roadsters did get the same engine and transmission options as offered on the coupé models.

    Next up, that peach of an engine from the Mk1, the 3.2-litre V6, was carried across. Performance was rated at a healthy 250bhp with figures claiming a 0-62mph sprint time of just 5.7 seconds and electronically-limited 155mph top speed. One thing to note here, all V6s were equipped with Quattro, while the lesser-powered 2.0-litre came only in FWD application. That’s crucial when choosing which model takes your fancy.

    Following the launch of the roadster late in 2006, the TTS arrived. This boosted power to 268bhp and was fitted again only with Quattro meaning your 0-62mph time was now 5.4 seconds and top speed again was limited to 155mph. The roadster version was marginally slower, but the difference is negligible. Another thing to note here, all TTS models were fitted with Audi’s adaptive magnetic damping system. While the clever damping system isn’t known to be a common problem, fixing any issues can be expensive so do take that into account.

    Audi TT Mk2

    Those wanting the sports car lifestyle but with the extra economy could do so following the launch of the TTS thanks to a 2.0-litre turbodiesel with 170bhp. But it’s the model that followed that got not only Audi and TT enthusiasts excited, but the motoring world, welcome, then, the TTRS. The long-awaited car was teased for some time before it arrived in 2009 and it came with that whopping 2.5-litre five-pot that hit the sweet spot in terms of performance as well as that exotic noise. Performance was a colossal 340bhp taking the 0-62mph down a whole second on the TTS to 4.4 seconds and on to 174mph if the first owner opted to have the speed limiter lifted. Now was a car that had gorgeous lines as well as a peach of an engine that could worry even the more capable supercars in the real world. Mated to the DSG gearbox and Quattro system, gear shifts were sharp and traction was rarely an issue.

    How do you follow a 2.5-litre five-pot, with a 1.8-litre TFSI of course… it’s confusing how Audi chooses to release products in an unusual timeline, but that’s what it is. This was now the baby of the range, and the most affordable. Gone was Quattro and FWD replaced it. Power sat at a humble 160bhp.

    The following year, 2010, the entire range got a mid-life update. This brought in LED daytime running lights as standard for all models badged S Line, while the 2.0-litre TFSI engines got a spruce up in performance, lifting power from 200bhp to 211bhp and giving all non-RS models a sport button to adjust throttle sensors.

    At the top of the tree for the Mk2 TT was the TTRS Plus, a designation that Audi would later go on to use on its R8 models. This lifted power over the already bonkers 340bhp RS to 360bhp. Not too shabby for a “hairdressers” car.

    With the history out of the way, it’s time to look at what you should be looking out for when buying one. The good news is that because it’s a 2006+ car, the oldest examples are only 13 years old; VagCom diagnostics tool can be your best friend if you know how to use it. Most of the information about the car can be read through the tool, this includes the current wear on the DSG box, which is crucial as we know problems with the box can be rather expensive.

    However, don’t make the mistake of thinking that because the car isn’t old you shouldn’t be too worried about missing history or slight problem areas. History on any car is always key; the car you’re looking at may only be 7 years old but if it’s missed the last two major services and has been bashed off the limiter half of its life, you don’t want to be the person that picks up the invoice for the problem when it eventually breaks.

    Audi TT Mk2

    Engines

    You’ll be pleased to hear that all five engines have proven to be mostly reliable over the years should servicing have been adhered to. The intervals for such are 19,000 miles or two years, whichever comes first. If you’re looking at the 2.0-litre models, note that cambelts should have been changed at 75,000 miles, if the car you’re looking at is coming up to that milestone, the cost of replacement isn’t astronomical, but between £300 and £500 (depending on independent or main dealer) is a strong bargaining tool when negotiating.

    Remember there are two different 2.0-litre engines, one before and one after 2010. The earlier cars were fitted with the EA113 engine, which is cambelt driven, the latter is the EA888 engine, which is chain driven. Both are tuneable, and both are known to be reliable.

    Ignition coil packs are one of known problems and can cause misfiring. You’ll notice this if the engine isn’t running smoothly or if the engine fails altogether. Each cylinder carries a coil pack and that’ll set you back around £35 per pack, so bear that in mind.

    Owners have noted that the TT can be fairly heavy on oil use, so this shouldn’t be cause for concern, just something to be wary of before buying one.

    Audi TT Mk2

    Transmission

    Most cars were sold with a DSG gearbox, thus most cars you’ll be looking at buying will have the semi-auto box. This is no bad thing as the DSG system is a sophisticated and slick operating machine, when it works. Audi did recall Mk2s built between August and September 2009 for incorrect clutch temperature readings by the ECU, which in turn caused the clutches to disengage and lose drive. Check the history to make sure that’s been completed.

    Elsewhere, the S Tronic DSG gearboxes can also be troublesome at low speeds, if one starts to stutter or hesitate, you’ve got a problem on your hands. It’s advised that once getting the engine and gearbox up to temperature on your test drive, slow right down and crawl, listening out for any signs of damage, you’ll start to kangaroo if there’s a major problem. Audi specialists pinpointed the problem to the Mechatronic control unit, which will either need replacing at the tune of nearly £1000, or rebuilt but a specialist auto-electrician who’ll have it done for under half that price.

    Audi TT Mk2

    As for manual owners, the clutch isn’t high on your problems list. The clutch should have been replaced at 60,000 miles. Remember, the Quattro powered cars were the more powerful models and thus will most likely have been launched hard over the years, which is something to bear in mind for both the manual cars as well as the DSG equipped ones.

    On all Quattro models, get a mechanic to check out the Haldex system, it has been known to create problems and can also be expensive to fix. If it’s had a hard life of being launched, wear over the years can build up.

    Suspension and brakes

    With the Mk2, Audi introduced a refreshed multilink rear suspension system as well as MacPherson strut at the front end. Most of the models you’ll be looking at come with this set up, but as mentioned above, some were opted with the Magnetic Ride system. In truth, owners tend to think the sport setting with the Magnetic ride is too stiff for UK roads, so this shouldn’t necessarily be at the top of your wish list, although some cars do carry a premium with this system.

    There was a recall on the Mk2 for cars built between May and July 2009 for the braking system, more notably the vacuum pipe on the servo that may become damaged. This was more of a precaution, rather than a necessity. The other thing to note with the brakes is a squeal coming from the front brakes at low speed. Some owners swapped out the discs and pads which did the trick, others simply placed copper grease on the back of the brake pads.

    According to owners, tyres is a huge issue with the TT. Not only do tyres wear far quicker on Quattro models than FWD models, but some owners put cheap tyres on. This is a big no as TTs are sensitive to tyres. Don’t cheap out, get yourself a decent set of tyres.

    Note, the TT doesn’t come with a spare wheel or space-saver, instead it came with a compressor and repair kit. This will 9 times out of 10 be missing from the car you’re buying.

    Interior

    When buying, do the usual checks. Make sure all of the dashboard lights work, the radio, sat-nav, windows etc all work. If you’re looking at roadsters, check to make sure the roof folds away under its own power and seals shut when erecting. It sounds simple but so many forget to check all of the electrical points. Why have a roadster if you can’t actually take the roof down?

    Make sure the roof is sealed, too. This is most likely something to test after you’ve bought the car but ask with the owner if it’s OK you test that the roof is sealed properly. Just use a hosepipe over the car and check for water in the boot and cabin. Wet door cards are a clear indication of a poor seal. It’s not an expensive fix, but not worth the hassle with so many cars on the market.

    Audi was pretty generous with standard equipment on the Mk2 TT so you should find Bluetooth, air con and a flat bottom steering wheel as standard. Don’t fall for adverts claiming these as extras. The sat-nav was optional, as was the Bose sound system.

    Word of advice, don’t buy a Mk2 TT if you plan on using the rear seats. It’s not suitable for anyone unless in use by a toddler.

    Prices

    The best thing about the Audi TT Mk2 is that prices have decreased considerably. Now, even a 3.2 is going to cost no more than £6,000, albeit this will be a high-mileage example. The 2.0-litre petrols are by far the cheapest, 100k mile examples are under £5000 in both coupe and roadster form.

    If you want a TTS, you’re looking at around £7k to £10k for examples with between 60,000 and 100,000 miles, while the one you really want, the TTRS, will set you back at least £13k. We’d expect to pay more like £15k for a cleaner example.

    Audi TT Mk2

    Audi TT Mk2 modifications

    So you’ve bought your new Audi TT, now you want to make it your own. Follow these simple steps and you’ll be well on your way to create a show-ready car with enough punch to back up its looks.

    It doesn’t matter which engine we’re looking at, choices for modifications come far and wide. That being said, we’ll start here with a TTS, which uses the 2.0-litre turbocharged engine with 272bhp on tap in standard form.

    First up, the exhaust:

    Downpipe

    There’s a ton of options out there from some of the most well-known exhaust fabricators in the UK, so the choice is down to you. Scorpion offer a de-cat system or sports catalyst for under £300. Couple this with a map and you’ll be looking at the mid-300bhp range with the torque to match. You’ll also unlock some extra grunt in the form of sound, you might even gain a few pops and bangs along the way…

    Cat-back

    You can either match a cat-back exhaust up with a fresh downpipe or you can just opt for a cat-back system and mate to the standard exhaust. You’ll see less gains overall, but you’ll free up a few ponies and transform the sound of the car. Milltek will be perfect for the job, livening up the sound without adding a silly amount of drone. Prices start at around £600.

    Now to sort that drop out

    There are two ways you can go about doing this, either focus on creating the ultimate show car, or focus on creating a crisp handling street weapon. The first option will see you looking towards air lift performance. The other option will see you looking at the likes of Bilstein or KW. If your primary focus is road driving, your best bet will be a spring and damper set up from Bilstein. The B14 kit retains some level of comfort on the road, but will allow you to take part in the odd track day without problem. KW, on the other hand, will be much more focused for track work with 30-way adjustable damping. Prices for the KW system sits at around £1700, while the B14 kit comes in cheaper at £900.

    Wheels

    Again, options are far and wide here but we’re going to focus on some lightweight BBS E88s that can be bought in a range of different sizes. The lighter, classic motorsport look will transform the appearance while also helping to shed a few pounds in the weight category. The best thing is that these look at home on the racetrack or centre stage at a show.

    ECU

    There’s a few choices out there for ECU tuning, all of whom promise similar power figures and have become household names in the VAG tuning world, we’re of course talking about APR, MRC and Revo. A simple ECU tweak can see gains up to 300bhp. However, couple the map with the upgrades listed above and a new air intake and you can see more like 330bhp. For that extra bit more, Revo recommend an uprated high pressure fuel pump as well as an uprated intercooler to see power up to around 365bhp.

    If you’ve got a DSG gearbox, don’t forget that the Transmission Control Unit (TCU) can also be updated giving sharper gear changes and higher RPM limits.

    Interior

    Last but not least, the interior. Those rear seats have got to go. They’re no good for regular sized humans, let alone toddlers. You can save a decent chunk of weight by taking those out. You could then go further, remove some sound proofing here and there to bring the weight down further, or you can transform the rear with a half cage for that Clubsport look or go the opposite direction with a new entertainment system.

    Source