Author: Olly

  • TUNED AUDI RS5: MILITARY MANOEUVRES

    Seasoned modifier Aaron McMahon has a new ride on the scene – a tuned Audi RS5. Resplendent in Military Green, it’s already torn down to Austria and blown Wörthersee apart, and now it’s on the hunt for fresh conquests…

    Feature taken from Performance Audi. Words Dan Bevis Photos Mike Crawat

    Tuned Audi RS5

    Some people have a natural affinity for modifying. We’re all into it, that goes without saying, but there’s a certain rarefied strand of DNA that exists within a chosen few individuals which means that they’ve got a good eye for a quality mod, the tenacity to carry it through to completion, and the eagerness to keep pushing on past what other people might see as perfection and a job done.

    Tuned Audi RS5

    In the case of Aaron McMahon, this all manifests itself within the new-wave VAG stable; this Belfast-based enthusiast already has a string This one, however, is the big one. The crowning glory of his automotive adventures thus far, the RS5 is a mighty base to begin with when you’re tackling a project. After all, it’s a pretty bloody incredible thing in standard factory spec: you get a 2.9-litre twin-turbo V6 kicking out 444bhp, an 8-speed ZF ’box mated to the revered quattro system, and a frankly unnecessary 174mph speed limiter, which is surely just Audi themselves showing off. All the RS options are in place, from the sporty diff to the tuned suspension, plus there’s the option of Dynamic Ride Control and oodles of carbon fibre bits… how can this possibly be improved upon?

    Tuned Audi RS5

    Ah, but Aaron has form here. He’s been doing this stuff since day one. “I’ve always had a passion for cars and modifying, from a very young age,” he assures us. “When I was sixteen I got my first car, a SEAT Léon which I slightly modified, and this was followed by a Mk5 Golf which was the car that introduced me to air-ride! Having sold both of these I upgraded to a Volkswagen CC, which ended up on 20” Rotiform splits and a full four-way hydraulic setup as well as a bunch of other custom mods. I attended a couple of indoor shows with the CC, but at this stage I was still only new to the whole modifying world…”

    Tuned Audi RS5

    He was certainly building a head of steam though, there’s no denying that. Next in Aaron’s constantly shifting crosshairs was a brand new Mk7 Golf R; he was only planning a few minor mods to begin with, but we all know how that goes… fast-forward a couple of weeks and it was already exponentially changing; in the end, it was wearing a full C7 RS6 front brake setup with huge 395mm waved discs, along with 365mm RS7 waved rears. Also involved were a set of 20” Signature three-piece wheels, H&R Ultra Low coilovers, full custom retrim, a whole world of carbon fibre, and the thick end of 400bhp. So you’re starting to get an idea of Aaron’s modus operandi, right? This dude goes in all-guns-blazing, no half measures, and gets the job done.

    Tuned Audi RS5

    “I just love the idea of completely revamping cars into something custom,” he grins. “After visiting and enjoying many shows in the Mk7 R, including Wörthersee, I decided it was again time to upgrade. There’d been another few cars on my mind, like an F80 M3, but after seeing the B9 RS5 I just fell in love with the shape! I started inquiring at the local Audi garage – Belfast Audi – and, after deciding on the full spec I wanted, I placed the order. I’ll be honest, it was the longest wait of my life – but it was well worth it.”

    Tuned Audi RS5

    The spec he’s gone for is really quite impressive; as well as ticking the box for the Dynamic Ride Control, this RS5 is packing about £15k of factory options, including the full interior and exterior carbon fibre packs. An incredible package… but of course, this was just the beginning for Aaron. A man clearly unafraid of cocking a snook at his warranty in favour of killing the scene with yet another big-spec build.

    Tuned Audi RS5

    “Again, much like with the Golf, my initial plan was to just do a few minor mods, nothing too crazy,” he says, fooling precisely no-one. “However, I was soon approached by Plush Automotive, who were interested in developing an air-ride system for the new RS5 platform and wanted to use my car as a prototype.” This was rather an involved process, as you’d expect of a fresh system being developed for a new-to-market car, and the RS5 ended up being over in England for around five months as the setup was finessed. What resulted was an air install featuring custom Bilstein shocks, AccuAir e-Level management, and integration of the Dynamic Ride Control system, which gets the car sitting pretty as well as working hand-in-hand with Audi’s own tech.

    Tuned Audi RS5

    “The mods didn’t stop here,” he smirks. Of course not. By this point, we wouldn’t expect anything less. “I bought a set of 21” Rotiform OZT three-piece wheels, and had them rebuilt with all new barrels and hardware and refinished by the famous Wheel Unique – the best company about. I also added a custom valved cat-back exhaust system to really help that V6 find its voice.” Following this, Aaron turned his attention to the exterior; while the OEM carbon pack added plenty of accents in the lightweight weave, he wanted more – so into the mix were stirred a carbon front grille, ducktail spoiler, rear diffuser extensions, side extensions with spats, and a front splitter (which has now been smashed to bits on the autobahn – collateral damage, it’s all just battle scars). The clever Matrix LED headlights were also gutted by EM Tuning and de-chromed, then modded to incorporate changeable demon eyes and DRLs.

    Tuned Audi RS5

    “These lights attract serious attention,” he says. “And as if the Nardo Grey paint I’d specced wasn’t cool enough, I decided to change it up again, bite the bullet and get a full wrap in 3M Matte Military Green. I’m extremely happy with the colour choice, and the quality of the work completed by VSM Graphics is top class! It’s my favourite mod on the whole car.”

    Tuned Audi RS5

    It certainly takes a lot of chutzpah to go balls-to-the-wall on a brand new, high-end ride. But we’re now well aware that Aaron is very much of the mindset that you only live once, life is for living, and the brief flicker of time we have on this earth is way too short to drive boring cars. And we also know that he doesn’t just build his hot VAG to look pretty, he’s got high-octane fuel in his blood and there’s a reason for all this horsepower. Besides, the natural home for an RS Audi is on a derestricted section of the autobahn, isn’t it? Road trips are baked right into cars like this.

    Tuned Audi RS5

    “I drove the Audi down to Wörthersee 2019, and to be honest with the standard of cars out there I was shocked at the amount of heads it turned – it was a big hit,” he smiles. This is testament to his vision as much as the quality of the build; the second-gen RS5 still isn’t a particularly common sight on the road, let alone one that’s been so extravagantly reimagined. “I have a few further mods planned for the car, including more graphics, more carbon, and some engine mods, but other than that I just plan to enjoy it from now on.”

    Tuned Audi RS5

    You can read the subtext there, naturally. The enjoyment here comes as much from the modifying as the driving. And when this stuff’s in your blood, when you’re naturally compelled to do it by forces far stronger than logic or reason, there’s really only two ways this will go: reinvention, or rebirth. Either way, Aaron’s someone we ought to be keeping an eye on.

    Tuned Audi RS5

    TECH SPEC TUNED AUDI RS5

    Engine & transmission:
    EA839 2.9-litre twin-turbo V6, custom valved cat-back exhaust system, ZF 8-speed auto, quattro.

    Chassis:
    21” Rotiform OZT three-piece wheels with textured black faces, wet gloss lips and black chrome hardware, 265/20 Michelin Pilot Sport tyres, ABP (Air By Plush) suspension with bespoke Bilstein shocks, AccuAir e-Level and DRC.

    Exterior:
    Wrapped in 3M Matte Military Green (original colour: Nardo Grey), black decals and badges, carbon fibre front grille, custom carbon front splitter, side extensions with spats, rear diffuser add-ons and ducktail spoiler, OEM exterior carbon pack option, Matrix headlights de-chromed inside – customised with changeable demon eyes and DRLs.

    Interior:
    OEM interior carbon pack option, steering wheel finished in carbon and Alcantara with red stitching, carbon seat side inserts, red seatbelts, custom Plush boot build.

    Source

  • 3D-printed body kits: Could it become a thing?

    Aftermarket company 1016 Industries is looking to pioneer 3D printing of body kits.

    The company, based in Miami, Florida, specializes in carbon fiber body parts for exotic cars and offers everything from individual parts to full body kits. It’s now looking to incorporate 3D printing into the manufacturing of its kits and is testing a prototype kit developed for the McLaren 720S.

    1016 Industries describes the kit as a full body replacement made from carbon. The company said the kit also adds 110 millimeters to the width of the 720S.

    It’s still early days as 1016 Industries is yet to determine whether 3D-printed body kits are durable enough to match the performance of traditionally formed kits, i.e. cured in molds. More advanced prototype kits should have better fit and finish than the one shown here.

    1016 Industries developing 3D-printed body kit for the McLaren 720S

    1016 Industries developing 3D-printed body kit for the McLaren 720S

    “Incorporating 3D printing into our production processes has been a steep learning curve,” Peter Northrop, CEO of 1016 Industries, told Motor1 in an interview published Wednesday. “While the material hasn’t proven yet that it would be the right fit for a long-term prototype, our testing has proven that a car can use 3D-printed technologies and be drivable.”

    According to Motor1, 1016 Industries will have a 3D-printed body kit for sale in 2021. It will be limited to 30 units and pricing information is yet to be announced. As a guide, 1016 Industries’ current kits for the McLaren 720S start at $22,000.

    Performance wheel manufacturer HRE has also shown off a 3D-printed wheel and the startup Czinger has shown a whole car where most of the parts are made using 3D printing.

    3D printing technology has also proven a boon for the major automakers whenever they need to produce complex parts in low volumes, for instance when building a prototype vehicle or adding a specialized part to a vehicle line. The technology has also proven useful for making parts for restoration of classic cars.

    Source

  • TUNED FORD SIERRA COSWORTH: MAXIMUM ATTACK – FC THROWBACK

    Welcome to this week’s FC Throwback, where we take a look back at some of our favourite previous feature cars. This week it’s David Brodie’s tuned Ford Sierra Cosworth from 2014…

    Feature taken from Fast Car magazine. Words Dan Williamson Photos Michael Whitestone

    TUNED FORD SIERRA COSWORTH

    When you’re an ex-BTCC racer who also happens to run one of the most respected tuning firms in the UK, your own track toy is going to be something rather special… “This is the fastest saloon car in England, possibly even Europe” a bold statement like this should really be backed up by hard facts, indisputable proof and a solid competition pedigree.

    TUNED FORD SIERRA COSWORTH

    So it’s perhaps a good job that the man making these spirited claims is veteran race ace, David Brodie (AKA Brode) – a motorsport legend with almost 50 years in the bucket seat, 800 races under his overalls, innumerable wins, and a history of driving RS500 touring cars in the days when BTCC stood for ‘bloody terrific car control’.

    TUNED FORD SIERRA COSWORTH

    Not only that, but Brode established renowned tuning firm BBR (Brodie Brittain Racing – one of the premier Cosworth modifiers), and reckons he’s tweaked a huge amount of cars since 1982.

    TUNED FORD SIERRA COSWORTH

    The bewinged, big-arched, badass beast on these pages was developed and built by Brode over the last 20-or-so years. It’s his personal track toy, it’s pretty much his pride and joy, and it’s the pinnacle of his Sierra development. What more could you ask for? “We refurbished the Sapphire two years ago,” says Brode. “I was sick of these smart-arses in Cosworths talking big. I thought I’d show them how to do it.”

    TUNED FORD SIERRA COSWORTH

    A circuit-scraping sports car built around a Ford body and floorpan, Brode’s Sapphire is still very much recognisable as an Eighties’ icon – albeit pumped up into a muscular motorsport machine. The fibreglass wheelarches house massive magnesium BBS split-rims, half the suspension is scratch-built, and under the bonnet sits 568bhp of mighty YB grunt. “The car was £130,000 to £150,000 to build back then – we don’t muck about – and in today’s money would be a quarter of a million quid,” explains Brode.

    TUNED FORD SIERRA COSWORTH

    A dry sump system means the YB sits scraping the floor (for a lower centre of gravity), there’s a modified T4 turbo, fabricated tuned-length manifold, straight-through 4in stainless system, separate coil packs, secret-spec American injectors, hand-made BBR inlet and Secan intercooler. “It’s designed for fighter planes,” says Brode, “and it’s small but incredibly efficient. The intercooler core alone was £4300 when we bought it in the mid-90s…

    TUNED FORD SIERRA COSWORTH

    This is probably the best Cosworth engine ever built. It revs to 9500rpm, and we measured 568bhp,” smiles Brode. So you’d expect this thing to be rapid, but even seasoned racer Brode was blown away by its staggering performance, “I don’t use full power on the straights because it would spin the wheels, and I reckon it will be four or five seconds a lap faster than my black RS500 – and nothing can live with that. It would slaughter a modern BTCC car,” he smiles.

    TUNED FORD SIERRA COSWORTH

    “It’s the best rear-wheel drive saloon car in England. It’s the fastest thing I’ve ever driven.” A bold statement, but then that’s Brode all over – a big personality and a truly awesome car.

    TUNED FORD SIERRA COSWORTH

    TECH SPEC SIERRA COSWORTH

    tuning
    Ford Cosworth YB 1993cc four-cylinder with new Cosworth block, silent block rubber mounted to chassis, lightened crank, steel rods, BBR high-compression forged pistons, dry sump system, ported big-valve doweled cylinder head, special cams, solid tappets, hand-made BBR inlet, modified T4 turbo, tuned-length manifold, 4in stainless straight-through exhaust system, Secan 14x12in intercooler, quad coil packs, Pectel ECU, secret-spec American injectors, 600bhp fuel system, BBR breather system, BBR water system with swirl pots, propshaft-driven alternator, rear-wheel drive with Hewland six-speed gearbox, hydraulic AP Racing paddle clutch, custom balanced two-piece propshaft, Ford 9.5in differential, 4:1 final drive ratio, custom heat-treated driveshafts

    chassis
    Bilstein coilovers, custom BBR cast aluminium uprights, hubs and rear ladder wishbones, AP Racing 356mm discs and 6-pot calipers front, twin-caliper front mountings, 300mm rear discs, BBS magnesium centre-lock split-rims, 10×18 front and 12x18in rear, Dunlop race slicks

    exterior
    Seam-welded Sierra Sapphire bodyshell with original floorpan, foam-filled cavities, rear doors welded shut and blended to bodywork, extended Cosworth bumpers, wide fibreglass wheel arches blended into wings, fibreglass vented bonnet, blade rear wing on alloy struts, polycarbonate windows

    interior
    Stripped interior, single race seat, repositioned steering column, custom roll cage with suspension mountings, mid-mounted battery and rubber fuel cell, Premier fuel system in luggage compartment

    thanks
    Neil McKay at BBR GTi 01280 700700, www.davidbrodie.co.uk

    Source