Tag: FC Throwback

  • TUNED ESCORT RS TURBO S1: STRIP CLUB

    Evolving over twelve years of ownership, Nathan Rea’s tuned Escort RS Turbo S1 is a stripped-out performance machine with a clubsport vibe…

    Feature first appeared in Fast Ford in 2019 and is part of our throwback series. Words: Dan Bevis. Photos: Ade Brannan.

    Today’s market for 1980s RS Fords is more buoyant than it’s ever been, with collectors buying up tidy RS Turbos and RS1600is to sit alongside the Ferraris and Lamborghinis in their hermetically sealed private collections. So turning a Series One RST into a stripped-out track car might seem like a bit of a mad thing to do these days… although when you weigh up the pros and cons, the car we have here makes perfect sense for two key reasons: firstly, Rallye Sport Fords were built for hardcore use and abuse, it’s right there in their DNA. And secondly, this car hasn’t been gutted and chucked together on a whim; Nathan Rea’s been working on this for twelve years, perfecting and honing and refining until it was able to make its track debut at the Nürburgring. Forget your speculative investments and your concours pernicketiness, this is an old-school RS in the traditional style.

    Tuned Escort RS Turbo S1

    “Funnily enough, I wasn’t really into cars back when I was a kid and these things were new,” Nathan ponders. “I grew up with my dad always tinkering with his Capris, V6 engine swaps and the like – and with the usual XR3i and Orion ownership amongst his Capris, there was always tinkering on weekends down the garages. But out of me, my brother and sister, I was always least interested in the cars… especially after the ‘thumb stuck in the car door’ incident!”

    The less said about that the better, we imagine, although by the time Nathan got to the age of sixteen he was finding his feet, burying his head in Redline and Max Power and hankering after a Mk2 XR2. “I began collecting interior strip lights and all sorts of trim,” he recalls. “Luckily that car was never really on the road before we parted ways! My first heavily modified car was a black Mk3 Fiesta Si with a 2.0 Zetec engine swap, smooth boot, Zetec S rear bumper and Cossie front bumper. I wasn’t really good with the tools at this point and had others carry out my work, mainly my younger brother Twigs.” It was around this time that Nathan discovered his passion for Mk3 Escorts, thanks in part to his buddy Rumbol, and that’s when he started to hone his own mechanical skills on his first RS1600i. He went on to own pretty much every variant of the Mk3 you can think of, his skillset blossoming as he went, before ultimately arriving at the Series One RS Turbo twelve years ago.

    Tuned Escort RS Turbo S1

    “I didn’t really go out looking for one,” he explains, “but my mate had this one for a while and was always undecided as to whether to build it or not, so it sat around engine-less and interior-less for quite a while. So one day a deal was struck and I owned it! For me and my budget, I saw it as the perfect opportunity to further strip it and build a track car.”

    And so, with a blank canvas and the kernel of an idea, Nathan set about collecting a list of parts which – he thought at the time – would have the car up and running in no time at all. Things don’t always work out that way though, do they? Soon enough, the shopping list escalated exponentially until he was replacing and upgrading basically every part of the car, the spec changing every year as the car was assembled, disassembled, reassembled again, to the extent that it received all new bolts and fixings throughout, fresh paint, and shiny new parts wherever you may care to look.

    Tuned Escort RS Turbo S1

    “I’ve had a lot of pals help with bits throughout the years,” he says. “My brother Twigs, my mate Ben who spent many late nights with me down the garages, and my pal Jordan, who was happy to help me cut the roof off! The car just never at any point seemed like it would be finished, being sidelined for other projects and so on; fast-forward to around 2016 and I decided to get the management side of things fully sorted and get the car on the road. It seemed like that would be the year of the Series One seeing the road, until a fuel pump gave up on the dyno. I got a pump ordered without delay ready for a re-visit to the dyno, but that’s actually where it sat until 2018.”

    It was at this point that Nathan met Dave and Chris at Allmotion Tuning, and the direction and impetus of the project accelerated dramatically. Nathan’s years of hard work meant that the spec of the car was formidable, with the engine boasting a genuine American 1900 tall block, hot cam, a trick head, Astra VXR injectors and much more besides – all the right ingredients for something mighty, it just needed a little encouragement to vault the final hurdle. The Allmotion guys worked hard to get the Escort dyno-ready and the light at the end of the tunnel was readily visible… until the custom inlet blew up! But Dave was totally unfazed, battled through and got the car ready for the open road – and, crucially, the track too.

    “Being a circuit-prepped car I always figured its main use would be the track, yet road-legal for occasional B-road blasts,” says Nathan. “The first six months of being on the road saw a lot of overcoming the usual fresh build issues, and with very few miles clocked up I decided its first proper outing should be to Germany, the first track it would see would be the Nürburgring! With an A4-size list of prep to do, I was struggling to see much progress with work and family commitments, so I put in a call to Dave at Allmotion with just two weeks until departure – and I can honestly say he broke his back making the trip happen for me!”

    One of the many jobs on Nathan’s list (which had now become Dave’s list) was to fit a Garrett GT28 turbo, and with that in situ and all set up, Dave managed to pull a brutal 280bhp from the CVH with just three days to go. Keen to see what his car was now capable of, Nathan took it out for a test drive… and returned five minutes later with a blown head gasket. “As I stood staring at the car lifeless, Dave started stripping it,” Nathan laughs. “Thirty-six hours later he had it back on the dyno after a head skim and refresh; this was now the night before the trip. Apart from losing the rear screen, this time the car came back from the test drive without issue! So off we went, and over in Germany it got a lot of attention – I must say it was worth the wait! On the trip to Germany and back, with five laps of the ’Ring, four days and nearly a thousand miles after the head gasket failure, the car has proven testament to Dave’s skills.”

    And, of course, it’s proven equal testament to Nathan’s passion and strength of vision. It may have taken since the era of Amy Winehouse and Gavin & Stacey to realise this dream, but the results speak for themselves. A tuned Escort RS Turbo S1 track car? We can’t think of anything more appropriate for a Series One.

    Tuned Escort RS Turbo S1

    Tech Spec: Tuned Escort RS Turbo S1

    Engine:

    1900cc genuine American tall-block CVH, baffled sump, Stage 3 ported and polished head with oversized valves, CVH34 cam, double valve springs and vernier pulley, EFI converted, custom inlet plenum and fuel rail (designed by ‘Dave The Great’) with Cosworth FPR and Cosworth throttle body, Magnecor leads, Cosworth Bailey oil breather, water swirl pot, 82° thermostat, HKS blow-off valve, Garrett GT2860RS turbo (.68 rear housing), oil feed inline filter, custom 3in downpipe, Cosworth Group A K&N air filter, Transit Connect starter motor, custom aluminium radiator, 70mm intercooler, Mocal oil cooler with thermostat, RS Turbo fuel pump feeding swirl pot into Bosch 044 fuel pump, 470cc Astra VXR injectors, Boost Monkeys Gen8 ECU mapped by Dave at Allmotion Tuning

    Power:

    281.8bhp, 269.8lb.ft @ 18psi

    Transmission:

    CTS Stage 2 gearbox, lightened flywheel with AP paddle clutch, Puma gear linkage

    Suspension

    GAZ coilovers all round, Powerflex polybushes throughout, S2 rear anti-roll bar, RS1600i front anti-roll bar, adjustable TCAs, front and rear strut braces

    Brakes

    2WD Cosworth 4-pot front calipers with Ferodo DS2500 pads, drilled and grooved discs, braided lines, S2 rear drums

    Wheels & Tyres:

    16in Azev A wheels in Diamond White, 195/40 Toyo Proxes T1-R tyres

    Exterior:

    Carbon fibre roof, fibreglass boot, fibreglass bonnet with aero catches, fibreglass S1 spoiler, Perspex windows, carbon fibre F1-style mirrors, top-tint windscreen, de-badged and smoothed grille, de-stickered all round

    Interior:

    Fully stripped – no sound deadening or unnecessary weight, loom thinned-down, 6-point Safety Devices rollcage, battery relocated behind passenger seat, Cobra Monaco bucket seats with Willans harnesses, aluminium fuel cell in spare wheel well, inner door skins and internals removed, carbon fibre doorcards and door strap, flocked half-dash, 14in cage-mounted rear view mirror, custom centre console, Ford Racing gauges (boost, oil pressure, water temperature, volts, fuel pressure), push start button, RS 4-spoke steering wheel

    Source

  • REVO TUNED VW MK7 GOLF R: VIENNESE WHIRL – FC THROWBACK

    Welcome to this week’s FC Throwback, where we take a look back at some of our favourite previous feature cars. This week its REVO’s 500bhp Golf R demo car from 2019, which at the time was hot off its pilgrimage to Wörthersee…

    Feature taken from Fast Car. Words Emma Woodcock Photos Daniel Edwards

    Revo VW Golf RRevo VW Golf R

    Soul isn’t stored in the spec list. It’s the driving, the events, the people and the experiences along the way. That’s why – despite the hunkered stance, upscale electronics and 503bhp that define the REVO VW Golf R demo car – this story starts with a thousand miles of open road. “A lot of people might have preferred to be in our support van,” laughs Dan Edwards, the company’s marketing manager, “given that most builds with this kind of power aren’t designed to drive that far. But it was really cool for me to be able to experience it, to further testify what this Volkswagen can do.”

    Revo VW Golf RRevo VW Golf R

    The destination was every bit as exciting as the journey: Wörthersee Treffen, the largest VW festival in the world. REVO had visited before – flying over to meet and greet with clients – but the 2019 roadtrip was the start of something much bigger. “We turned up,” laughs Dan, “and we took over! It’s incredible to meet our German and Austrian customers and hear how much the love our brand, and the show itself is so much fun. I’d never been before but it’s always been on my list.”

    Revo VW Golf RRevo VW Golf R

    Dan’s international interactions didn’t stop at the EU borders. In an antipodean twist, the REVO team also found themselves chatting with Marty and Moog from Mighty Car Mods. “They had a Mark 4 Golf GTi with them which really should have been in a scrapyard, so we ECU flashed that,” he explains, “but – back in Australia – they’ve got a Golf 7 R with exactly the same packs as our demo.” That’s what happens when tuning goes global.

    Revo VW Golf RRevo VW Golf R

    Dig into the engine bay and the worldwide appeal isn’t hard to parse. REVO has created this Golf by combining two distinct parts collections – the Performance Pack and the Power Pack – to throw down 503bhp and 405lb-ft of torque. “We’re moving away from the Stage 1, 2 and 3 concept,” Dan clarifies, “and these packages take the guesswork out of tuning. They’re items you can add together and know the car will run like it should.” Those peak power figures are dyno-proven, by the way, and are achieved with entirely standard engine internals.

    Revo VW Golf RRevo VW Golf R

    The Performance Pack comes first and focuses on getting air through the engine with maximum efficiency. Hardware changes start with a three part, carbon fibre air intake system, using a finned air scoop and computer-designed airbox lid to get intake air flowing more quickly and more smoothly than standard. On the other side of the turbocharger, incoming oxygen then meets a REVO intercooler. A bar and plate design that’s equipped with an upsized core, redesigned end tanks and silicone hoses, it keeps air cool so that performance won’t drop off in even the hardest use. A larger diameter, stainless steel downpipe – designed with help from experts Scorpion Exhausts – completes this stage of the physical transformation. Stir in revised software and 394bhp.

    Revo VW Golf RRevo VW Golf R

    It’s a great intermediate package but the team wasn’t going to stop there. “We know the MQB platform inside and out,” says Dan, “we’ve become experts in it and it’s really robust.” To prove its point, REVO has fitted the Golf with an IS38ETR turbocharger for even more go. Retaining the original Volkswagen housing, albeit in reworked form, the uprated turbo boasts a billet compressor wheel, larger turbine shaft and a strong thrust bearing to ensure it can withstand very high power outputs. Improved high and low pressure fuel pumps, a 76mm Milltek stainless steel exhaust system and firmed up REVO engine mounts appear in support.

    Revo VW Golf RRevo VW Golf R

    A Stage 3 engine control unit reflash unlocks the Golf’s ultimate potential. Uploaded via the OBD port, the pre-built tune pushes the car past 500bhp, increase the rev limit and unlocks left-foot braking. A similarly extreme Stage 3 DSG transmission map also features. That means a raised rev limit, the removal of automatic kickdown and variable launch control that lets the Golf R rip at anything up to 4500rpm.

    Revo VW Golf RRevo VW Golf R

    Running gear changes are just as radical. The original springs are gone, replaced with Bilstein height-adjustable suspension, while the stock tyres have been replaced by a set of Nankang AS-2+ performance tyres. The go-fast rubber is mounted on a set of RVO19 19 inch cast alloys. An uncluttered, ten spoke design, these rims are an in-house design that weigh just ten kilos per corner. That’s just for road use. On track, where every second really counts, the Golf runs with a similar set of 18-inchers and AR-1 rubber, a Nankang design which is used in a range of circuit racing championships.

    Revo VW Golf RRevo VW Golf R

    “I really do rate those tyres,” says Alex Bones, a Time Attack hotshoe and the man most often asked to take the REVO Golf on track, “they’re basically semi-slicks and very predictable.” It’s not the only thing he likes about the Volkswagen. “Passengers are often quite shocked! A wolf in sheep’s clothing is the best way to describe it and people don’t expect that level of performance from what is essentially a family-look car!”

    Revo VW Golf RRevo VW Golf R

    Scorching hot laps are only possible thanks to Alex’s faith in the braking system. The discs and calipers are still standard at the rear but up front, where the action really goes down, every component has been touched by REVO and stopping specialists Alcon components. Where once 340mm rotors stood, the red Golf now boasts two-piece, fully floating, C hook discs which measure a full 380mm. The calipers have seen improvement too, moving from stock items to REVO by Alcon six-pot, all-aluminium pieces. Ferodo Racing pads and braided brake lines complete the transformation.

    Revo VW Golf RRevo VW Golf R

    Whether it’s Wörthersee or Aussie YouTubers, the REVO development programme doesn’t end at the firm’s Daventry headquarters. Thanks to a global selection of dealers and distributors, the modification package has landed on Golfs everywhere from the Midlands to Malaysia. It’s a key strategy that ensures the Performance and Power Packs will hold up anywhere in the world. “We don’t want software that just works in Britain, on British fuel, in the British climate,” Dan explains. “In Russia it’s really cold and they’ve got poor quality fuel, while in South Africa the petrol is okay but it’s hot, it’s humid and Johannesburg customers are living at altitude. We have to take these factors into consideration.”

    Revo VW Golf RRevo VW Golf R

    The community approach is reinforced by the matte wrap, REVO and its subsidiaries all using the same look on their demonstration machines. “We designed it in house,” says Dan, “the Golf used to be matte black and it was mean but so subtle that people used to walk past it. Now it looks as fast as it is and gets noticed!” Up on the roof, the pair of large numbers are to signal each machine’s nationality and place in the REVO community. Germany has 03; Russia has 02; South Africa has 01. And Daventry? A double zero for patient zero.

    Revo VW Golf RRevo VW Golf R

    Five years after the build began, the Golf is still dropping jaws at every opportunity. “It’s crazy behind the wheel,” Dan smiles, “but it all depends on how you drive it. Rolling around sensibly, you could put your mum in the car and she wouldn’t notice the difference over something standard… but plant your foot and it opens up a whole new world. It keeps pulling; it’s an insane package.” With few mechanical opportunities left to explore, REVO are considering a Clubsport transformation with bucket seats, harnesses and a half rollcage but the Golf’s future is all about the driving. After all, no car sets the heart racing when it’s standing still.

    Revo VW Golf RRevo VW Golf R

    TECH SPEC: VW GOLF R

    STYLING
    REVO custom full car matte wrap in red and black with double zero roof decal, black VW roundels, front numberplate delete, Mission Wörthersee rear window decal.

    TUNING
    VW Golf R 2.0 TSI EA888 turbocharged inline-four with REVO Carbon Series air intake system, uprated high and low pressure fuel pumps, REVO IS38ETR uprated turbocharger, REVO turbo muffler delete, REVO bar and plate intercooler with REVO silicone pipes, REVO downpipe with sports catalytic converter, Milltek 76mm stainless steel cat back exhaust.

    CHASSIS
    19-inch REVO RVO 19-inch alloys with Nankang AS-2+ tyres (road), 18-inch REVO RVO 18-inch alloys with Nankang AR-1 semi-slick tyres (track), REVO by Alcon 380mm C hook front brake discs with REVO by Alcon six-pot front calipers, Bilstein B16 height adjustable suspension, REVO MQB chassis and engine mounts.

    INTERIOR
    VW Golf R interior with Alpine 9-inch touch screen central display.

    Source

  • TUNED VOLVO 242: GO YOUR OWN WAY – FC THROWBACK

    Welcome to this week’s FC Throwback, where we take a look back at some of our favourite previous features. This week it’s Patrick Lindgren’s tuned Volvo 242 from back in 2013. It’s not easy breaking ground, but for Patrick the path to creating this Swedish/Bavarian love child has most definitely been worthwhile…

    Feature taken from Fast Car. Words Ben Chandler Photos Paddy McGrath

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    I don’t know about you, but every now and then I see a car that totally blows my mind and completely redefines why I am so in love with car culture. This Volvo 242 is just such a car.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    I first saw Patrick Lindgren’s awesome creation on the Speedhunters’ Instagram feed. What I didn’t realise at the time what that this incredible machine packed a turbocharged BMW motor. Sure, it made me stop and look – I mean that incredible green hue and BBS set-up is enough to make you fall in love immediately. But then I got to see this Volvo in the metal at Gatebil in Norway…

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    ‘Wow!’ I actually mouthed those very words. This is perfection in the metal. There are so many neat little touches it’s almost unreal. But before I get too excited, let’s get to the start of this story.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    So where did it all being? Well, Patrick bought the car back in 2009. It’s a 1975 model, and our man specifically wanted a 242 from this year because it makes passing the Swedish inspections a little easier, apparently. Way back then, over four years ago, the car didn’t look anything like this. It was a bit of a rusty old thing and needed some love. Which, as I am sure you can guess, is exactly what happened.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    The car kind of has a hot rod, meets Volkswagen tuning vibe. The super-clean engine bay and overall finish of the car is nothing short of mind-blowing. It’s a thing of beauty. Featuring a complete rear end from a 1979 model, the fresh arse has been grafted on so well, that only the trained eye would know.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    Super-cool touches like moving the rear axle forward an inch so that the gorgeous BBS RS wheels sit perfectly within the arc of the wheel arches when you look at the car side-on, are what separates this build from the rest. No stone has been left unturned.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    The subtle front end, with removed number plate recess leaves no hint towards the aggressive HX40 turbocharged 525 BMW motor that nestles in the minimalist bay. Patrick estimates that this M50B25 engine will make around 400bhp once it’s set up. That’s a healthy amount of power to be running through the rear wheels!

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    Inside this piece of automotive perfection, the interior is in keeping with the rest of the car and remains a simple but, very effective affair. The stripped-out innards mean that this Volvo is very light and a really cool place to be.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    I reckon Patrick has created, possibly, the most perfect 242 I have ever seen. It’s not conventional but, he’s gone against the grain in a positive way – the result is a Swedish legend with a Bavarian heart that’s most definitely art in motion.

    tuned volvo 242 Patrick Lindgren BMW enginetuned volvo 242 Patrick Lindgren BMW engine

    TECH SPEC 1975 VOLVO 242

    Tuning
    M50B25 engine from a 1995 BMW 525i, Holset HX40 turbocharger, custom split pulse exhaust manifold, 50mm wastegate, 3in stainless downpipe, intercooler, 45mm Simon Marmander blow-off valve, 550cc Lucas injectors, VAG COP ignition coils, Bosch 044 fuel pump, electric fan from Volvo V70, K&N air filter behind the grille, VEMS engine management system, ZF gearbox from a BMW 525i ’92, M20 flywheel, Sachs 618 clutch

    Chassis
    Coilovers in the front, cut springs in the back, front strut brace, fully adjustable camber plates, BBS RS 17×9.5in ET-15 with Falken 205/40R17 (front), 17×11in ET-6 with Falken 245/35R17 (rear)

    Exterior
    Rear end from a ’79, widened rear arches, no spare tyre barrel, newer plastic bumpers, front bumper has holes drilled for fresh air, all exterior chrome painted black, raised boot floor, shaved boot and passenger door locks

    Interior
    Full roll cage, custom rear axle mounting, transmission tunnel and tubbed rear arches, rear axle moved one inch forward, stripped interior, aluminium door panels

    Source