Category: Maxxd News

  • TURBOCHARGED HONDA S2000: GONE WITH THE WIND

    A lot of people buy S2000s for wind-in-the-hair-thrills. But Sophie Williams’ approach has been to blow a load more air into the motor and turn that gentle breeze into a tsunami. This is her turbocharged Honda S2000.

    Feature taken from Banzai magazine. Words: Dan Bevis. Photos: Oli Remedi

    There’s a phrase which has kicked off quite a few interesting project builds over the last decade or so, and that’s ‘Why don’t you stick an F20C in there?’. Honda’s road-racer four-pot motor from the S2000 has become a popular donor for all sorts of unexpected retro projects; AE86s, Starlets, 510s, you name it, as well as a fair few non-JDM bases like the Mk2 Ford Escort and the Triumph Toledo. So when Sophie Williams’ mechanic uttered those happy words, ‘Why don’t you stick an F20C in there?’, in reference to her constantly misbehaving MG TF, it wasn’t all that mad a suggestion. But you know where the F20C’s happiest? Right there in its native S2000 engine bay. It was at this point that the mental cogs started to turn. “I went to test-drive an S2000 in Pearl White, and just fell in love there and then,” she says. “Straight away I knew it was the car for me; I’ve always loved two-seater soft-tops, and the Honda was perfect – everything from the exterior styling, the look and feel of the dash, even the start/stop button… and of course hitting the VTEC!”

    A match made in heaven then, right? But of course this isn’t a story of a cabrio enthusiast picking up an S2K and that being the end of it. This isn’t that sort of magazine. No, the extreme modifications that were to follow were really quite inevitable, given that Sophie runs a large international car club for women – www.modifiedgirls.co.uk – which acts as an outlet for her own modding obsession, as well as being a vibrant community for like-minded tuners and drivers.

    Turbocharged Honda S2000

    It also helps that Sophie’s background has been hardcore JDM from the start. “My family shares this passion for Japanese cars,” she explains. “My brother is a big fan of the Nissan Skyline R34 GT-R, his dream car which he now owns. I think it was the initial explosion of the Fast and the Furious movies and Initial D back in the day that led to me meeting quite a few people who owned JDM cars, and I just knew then that it was something I wanted to do.” And much like her brother yearned for the R34 and ultimately fulfilled his daydream, so Sophie had her heart set on an S2000 – and six years ago, after years of patient saving, she was able to buy her dream car too.

    It’s fair to say that the plans to radically alter the Honda were swimming about in her brain right from the start. “There’s just nothing that quite beats the feeling of driving a modified car which you have taken the time and the money to build,” she enthuses. “And then, after a few years of owning my S2000, attending car shows and adding more and more modifications, I met my partner who happens to own JDT Tuning in Ashford.”

    Turbocharged Honda S2000

    This turned out to be a serendipitously fateful occurrence for a number of reasons. Obviously the life-changing romantic element is key to the tale, but the relevance to our own narrative here is that the fella in question, Justin Haydon, is a man who knows Hondas inside out, having been a Honda Master Technician for over sixteen years before founding JDT Tuning. Furthermore, at the time he owned an S2000 which he’d recently turbocharged. You can see where this is going, can’t you?

    “We share the same passion; we currently own nine cars between us,” Sophie beams, “and we ended up building my car together.”

    Rewinding to the start of the project, we find that Sophie’s brother was actually the source of it all. “He went and bought my dream car while I was saving up for it,” she laughs. “He was training to be an airline pilot at the time, which is very expensive, and he ended up not being able to warrant the cost of the car.” So after a couple of years of it languishing on the family driveway she decided to make him an offer for the S2000, which he gladly accepted. After a couple of years of neglect it wasn’t in the best condition, and Sophie had to apply a fair amount of elbow grease to get it all up to snuff, but beneath the grime there was a shining kernel of potential gleaming through.

    Turbocharged Honda S2000

    “It was largely standard when I got it, although thankfully it already had the carbon fibre bonnet and bootlid and some Skunk2 springs,” she recalls. “So I started with the basics – induction kit, strut brace, wheels, carbon slam panel, exhaust system and so on. I’ve subsequently transformed the entire car over the past six years, with my decision to go turbocharged around four years ago. My brother always tells me that he cannot believe it’s the same car!”

    The turbo S2000 conversion was something well within Justin’s comfort zone, both with his extensive experience of working on Hondas and, of course, the fact that he’d done this before. He takes up the story here: “The turbo setup was designed with fast spool in mind, and ease of maintenance; no oil filter relocation like with other manifolds you can get. This engine was sadly in quite a worn state, so we decided to rebuild it with steel sleeves and forged internals. Later we had some other issues with a company in America making a manifold which cracked due to poor manufacture, so Alan from Solid Fabrications kindly remade the entire manifold and now it works a dream!”

    Turbocharged Honda S2000

    The spec of the F20C is pretty brutal today. Justin and Sophie’s comprehensive rebuild means that not only is it strong as hell thanks to being forged, but also essentially as-new which brings with it the baked-in reliability. The turbo that sits on the custom manifold is a Precision 5858 ball-bearing unit, working with a Tial 44mm wastegate, Tial dump valve, screamer pipe, and a full custom 3-inch Solid Fabrications exhaust system with downpipe and decat pipe. There’s a custom intercooler setup and HKS induction, and fueling is taken care of by LD1000 injectors, dual AEM pumps and an uprated fuel pump power supply. It’s all managed by an AEM Series 2 standalone ECU, and a recent dyno session yielded some extremely healthy figures of 451bhp and 352lb.ft.

    “Since we’ve undertaken the turbo conversion, I have some strict rules to only drive it properly when it’s hot and sunny and the roads are dry,” Sophie explains. “You have to show quite a lot of respect for these cars when you modify them to this level, and the S2000 is now my show car – it comes out at the weekends and gets a workout throughout the summer. It’s a real crowd-pleaser at the shows, it always gets people milling around, and taking people out in it is always a laugh! It’s an extremely quick car, and combined with the sound of the exhaust and the screamer pipe, when you add in some tunnels it definitely turns a lot of heads.”

    Turbocharged Honda S2000

    This really is a massive transformation over the stock Honda specs; while the S2000 is pretty manic in standard form, it’s famously tricky to extract significant power gains from it in naturally-aspirated form as it’s so optimised from the factory. However, bolting on a huge turbo and beefing up the internals to suit is akin to unlocking Pandora’s Box, unleashing a hellstorm of hitherto unimagined fury.
    It makes sense that the rest of this car has been reworked to suggest what’s coming, as it’s only fair to give onlookers a bit of a heads-up before they have their expressions aggressively rearranged. As such, the S2K now wears a coat of Ford’s crisp Frozen White paint and has been artfully updated with Voltex skirts and rear diffuser, as well as an APR Racing front bumper. The carbon bonnet, boot and massive APR wing leave little ambiguity as to what’s going on. This is, in essence, a race car for the road.

    “There are still a few bits we need to finish,” says Sophie, with the sort of never-done obsession we hear from all the most eager feature car owners. “As most of us enthusiasts know, the list is endless and the project is never done. So I might get a Spoon hard-top for it at some point, and I’m sure as time goes on I will end up swapping to a different turbo to get the car up to 500bhp or more.” And so the merry-go-round continues to spin. That popular mantra has been turned on its head here, the ‘Why don’t you stick an F20C in there?’ making way for a keenness to leave the F20C where it is and instead bung a turbo on it.

    Whoever said that it’s hard to extract big numbers from an S2000 motor and keep it reliable would do well to have a word with Sophie and Justin. This, right here, is how it’s done.

    Turbocharged Honda S2000

    Tech Spec: Turbocharged Honda S2000

    Engine:

    F20C 2.0-litre four-cylinder VTEC, Precision 5858 ball-bearing turbo, custom Solid Fabrications turbo manifold, custom Solid Fabrications 3-inch downpipe, screamer dump pipe, Tial 44mm wastegate, Tial dump valve, custom 3-inch decat pipe, custom Solid Fabrications DMS Pro 65 3-inch exhaust system, CP forged pistons, Skunk 2 H-beam rods, ACL race bearings, ARP head studs, AEM Series 2 standalone ECU, LD1000 injectors, dual AEM fuel pumps, uprated fuel pump power supply, custom fuel surge tank system, Mocal thermostatic oil cooler system, stainless braided oil lines, custom intercooler kit, HKS mushroom filter, Supertech valve springs and titanium retainers, 0.73-inch thicker Cometic head gasket, new valve stem seals and piston rings, King Racing conrod bearings, Racelogic traction control system, machined and sleeved block with Darton Sleeves by Clockwise Motion, Tegiwa carbon fibre slam panel, custom carbon spark plug cover, custom Cadbury Purple engine bay paint dress-up, SFS Performance hoses – Cadbury Purple, mirrored crossmember cover, Exedy Stage 2 clutch. Power: 451bhp, (352lb/ft)

    Chassis:

    18-inch SSR Professor wheels, Bilstein B14 coilovers, APR Racing strut brace

    Interior:

    Custom Corbeau seats with interior trimmed to match, J’s Racing (signed) carbon fibre dash surround, We Are Likewise purple gearknob, PLX multi-gauge

    Exterior:

    Ford Frozen White paint, Seibon carbon fibre bonnet, Seibon carbon bootlid, Voltex carbon rear diffuser, Voltex carbon sideskirts, APR Racing carbon wing, carbon mirror caps, APR Racing front bumper, Car Shop Glow custom LED black/smoked taillights, custom halo headlights

    Source

  • MINI ELECTRIC PACESETTER UNVEILED

    Based on the marque’s first electric car with a strong whiff of JCW, Mini has created the Electric Pacesetter, which will feature as Formula E’s upcoming safety car. Is this a preview for an all-new electric JCW from Mini in the future?

    The track-only Electric Pacesetter special has been created ahead of the 2021 Formula E season. It makes use of the brand’s motorsport expertise from the John Cooper Works division, hence why the car you see here looks familiar thanks to CFRP wheels spats, that rear wing and a bold diffuser.

    Underneath, though, is where things get a bit interesting. While it retains the 181bhp made from the road-going electric Mini, torque has been upped to 206lb ft to help with acceleration. That, combined with the accumulative loss of 130kg over the regular electric Mini means the Pacesetter accelerates from 0-62mph in 6.7 seconds, some 0.6 seconds quicker than the production car.

    Mini Electric Pacesetter

    In place of the standard suspension setup are competition-spec 3-way adjustable coilovers. The track has been increased by 10mm, four-piston brake calipers are nabbed straight from the JCW GP car and new 18-inch forged wheels are shod with Michelin Pilot Sport 4s measuring 245mm wide. Inside, bucket seats replace the regular loungers, complete with six-point harnesses and a roll cage.

    Mini Electric Pacesetter

    The 130kg diet has come about thanks to removing pretty much everything you don’t need for track-driving, think sound deadening, rear seats etc.

    At the moment, the Mini Electric Pacesetter remains a one-off special for safety car duties during the Formula E season, but, rumour has it, a fully-electric JCW is set to arrive before the end of 2021.

    Mini Electric Pacesetter
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  • MK1 ESCORT RACE CAR: IN THE BLOOD

    With a track record for owning and building some incredible motorsport Fords like this road legal Mk1 Escort race car, you’d be forgiven for thinking it was in father and son, Vince and Jake Falzon’s blood.

    Feature first appeared in Classic Ford magazine. Words & Photos: Dave Moore

    Despite its relatively small size and population, Malta punches well above its metaphorical weight when it comes to both the number of Ford fanatics and classic and modified Fords you can find on the island.

    With a huge following in drag racing and a geographical landscape that lends itself to hillclimbs, it’s not surprising that the majority of modified cars are built for one of these disciplines, so to find something ready to take on even the most demanding of rally stages or race tracks (when there isn’t one in the country) is somewhat of a rarity, especially when it’s been built to such an impeccably high standard and is loaded with what can only be described as a mouth-watering
    spec list!

    Vince has owned some pretty fine examples of the most popular Ford’s over the years — in fact, he still has a few in his collection today, but it’s obvious his latest builds is his jewel in the crown.

    Mk1 Escort Race Car

    Like father, like son

    Vince’s relationship with his son, Jake epitomises how most car-mad Dad’s would want it to be, so when Jake suggested to his Dad that they should build a Mk1 Escort race car together, it was like an itch that just had to be scratched.

    “It’s his fault!” Vince laughs, pointing in his son’s direction. Those two things as it turned out, were all it took to start the build and the end result, as you can see, is what’s undoubtedly up there as one of the finest Mk1 Escorts around today.

    A donor Mk1 Escort in standard road trim was found on the island and Vince spent no time in dismantling it back to a bare shell, before the real work could begin; “Everything has to be immaculate when I build a car, outside, inside, engine bay and also underneath”, he says with a smile.

    Mk1 Escort Race Car

    The shell was prepared to his strict standards and that included fitting the bubble-arches and making the necessary modifications to house a Wales Motorsport fully-floating six-link rear axle setup.

    As with nearly every aspect of the build Vince likes to be hands-on himself and painting the shell was no different. He prepared everything ready for paint, before his brother, Simon was entrusted to give it a beautiful coat of Frozen white; Vince being Vince still wanted to do as much as he could himself and he ended up spraying the interior himself.

    Mk1 Escort Race Car

    With the shell back at his house, he started the overall assembly process, thankfully with so many decades of performance parts out there to choose from, he knew it exactly what chassis components he wanted and as you’d expect, they’re more than up to the job.

    Avo three-way adjustable dampers were fitted to help with the handling while a tried-and-tested AP Racing braking set-up on all four corners is responsible for bringing things under control, for when they eventually do get a little bit wild. With the chassis components well underway, Vince turned his attention to what was going on under the bonnet; “I wanted something really special for the engine”, he enthuses. To that end Smith & Jones were brought into the mix via one of their bespoke YB blocks which when joined by the Arrow crank and rods would provide 2.4-litres of displacement.

    Siamese style

    A 2wd head was bolted in place for the time being and to that was joined a beautifully fabricated tubular exhaust manifold, which was in-turn mated with the gen2 version of the Garrett GTX3584RS. Eight 1000cc injectors in a siamese set-up were responsible for providing enough fuel whilst an RS500 inlet plenum with spacer was being fed the cooled charge air thanks to an Airtec intercooler up-front — well as cool as you can get charge air in the Mediterranean, anyway.

    There’s no denying the father and son’s commitment, with every evening and weekend spent working on the car, but with so much work to get through at such a high-level, it took 20 months from start to finish… and in that time, Smith and Jones had actually updated their block design to use long studs that went the full height of the block; “I wanted one of their own head castings anyway, so thought I had to update my block as the build wasn’t finished yet”, Vince laughs. So, a later-spec block was ordered and when it arrived he stripped his first engine down and rebuilt it into the updated block and added the new Smith and Jones head casting at the same time.

    Art work

    As you can see, the interior and even the boot were also given Vince and Jake’s full attention with incredible touches and detail littered throughout, together with every single fitting and hose imaginable being of an Aeroquip-style, in a stealthy shade of black, rather than the typical red and blue affair.

    The whole car is a work of art, and as with all of it, the interior is much akin to seeing a good film, where you really need to watch it a few times as you miss so many things the first time, or on your first glance, as in this case.

    A sea of carbon fibre greets you, from the seats to the door cards set against the towering and unmissable carbon fibre sequential gearbox lever, which fires quickly through the gears of the six-speed Elite transmission at the other end of it. Then there’s the removable deep-dish wheel, the floor-mounted pedal box, Stack dash, the AIM digital display and control system… there’s literally something to please your eyes wherever you look, all finished and installed impeccably; rarely do you see such hardcore motorsport componentry blended together so well in something that’s actually road legal… yes, really!

    Mk1 Escort Race Car

    There in lies one of the best things about this build, apart from it bringing a father and son together to spend some quality time on something they both love, it could easily win a concours-style competition for its cleanliness and finish, yet it also gets driven hard as Vince enthuses “There’s no point in building something like this to then not use it… and besides, I just love the power and the handling of it, it makes me smile a lot every time I take
    it out!”

    Next in line

    With this Mk1 Escort race car demonstrating his fondness of the Blue Oval, the time Vince gets to spend with his son and his capability of building incredible projects we only had one question remaining… ‘So, what’s next?’ which was simply met with one of Vince’s trademark grins… watch this space!

    Mk1 Escort Race Car

    Tech Spec: Mk1 Escort race car

    Body:

    Group 4-spec Mk1 Escort, bubble-arches, gusseted, drilled front panel, quarter bumpers. Frozen White

    Engine:

    2.4-litre Smith and Jones YB block with Arrow steel crank and rods, Omega forged pistons, Titan dry sump, custom profile cams, RS500 inlet plenum with spacer plate, eight Dynamic 1000cc injectors, Edwards Motorsport tubular exhaust manifold, Garrett GTX3584RS gen2 turbo, Airtec intercooler and radiator, 3 inch exhaust system with side exit, Link ECU with switchable maps (450 bhp, 650 bhp and 1000 bhp), traction control, launch control, three Bosch 044 fuel pumps

    Transmission:

    Elite six-speed sequential gearbox, Wales Motorsport Atlas axle, TTV Racing twin-plate clutch

    Suspension:

    Front – AVO three-way adjustable coil-overs, Group 4 World Cup crossmember, Safari-style bottom arms and hub assembly.

    Rear – AVO three-way adjustable coil-overs, six-linked

    Brakes:

    Front – AP Racing four-pot callipers.

    Rear – AP Racing two-pot callipers. Bias pedal box, hydraulic handbrake

    Wheels and tyres:

    9×15 inch (front) and 10×15 inch (rear) Revolution 8 Spoke Classic Rally wheels, with Avon ZZS tyres

    Interior:

    Stripped, roll-cage, Stack speedo, tacho and auxiliary gauges, AIM digital dash and controller, carbon fibre bucket seats, carbon fibre door cards, detachable OMP Alcantara wheel

    Source