Category: Maxxd News

  • MODIFIED FD RX-7: COCO LOCO

    Phil Sohn has owned a lot of RX-7s, but this one’s particularly special. Having had  this modified FD RX-7 since 2003, it’s evolved through many distinct versions – now this modified FD RX-7 has a fresh look for 2021, it’s the craziest one yet…

    Feature first appeared in Fast Car. Words: Daniel Bevis. Photos: James David, John Watson & Philip Sohn.

    Very few cool stories begin with Malibu. As was adroitly pointed out by Gary in ‘Men Behaving Badly’ back in the nineties, there’s a strict social code that forbids ordering Malibu in pubs; sure, its easy-going coconut flavour makes mixing a piña colada a bit simpler, but it’s really just watered-down rum for people who don’t actually like rum.

    That’s the UK perspective, anyway. Over in the USA, the term represents something different. If you live in California, Malibu is a beach city in western Los Angeles where dreams are made by beautiful people, the sun always shines and you’re forever tripping over palm trees and wedges of discarded banknotes. More than a few cool stories have started with that Malibu. Elsewhere in the USA, though? The name refers to one of the less inspiring models to be produced by the General Motors corporation: by the time it had reached its fourth-generation in 1978, the Chevrolet Malibu had grown into a square-jawed box, most notable for its use on police fleets (and, bizarrely, in a special production run brokered by Saddam Hussein to work as taxis in Iraq). Is this the stuff dreams are made of? Possibly not. But there is one distinctly cool story that began with exactly this starting point, and the endgame is spread out before you on these pages. You see, Phil Sohn, world-renowned Wankel authority and dyed-in-the-wool RX-7 aficionado, started his automotive adventures in a ’78 Malibu. And it certainly doesn’t seem to have done his motoring passions any harm.

    Modified FD RX-7

    “I’ve been modifying cars since the late-eighties, starting out with stereo stuff,” he explains. “In the mid-’90s I bought my first RX-7, a 1991 FC convertible, and at the end of the ’90s I got my first FD.”

    It’s fair to say that Phil has become something of an expert over the last couple of decades or so, having spent an incredible amount of time tearing down RX-7s and rebuilding them to be harder, better, faster, stronger; what he doesn’t know about these offbeat rotary tearaways isn’t worth knowing. The car you see here was the fifth FD RX-7 he’d acquired and modified (at the time – the tally today is more like fifteen), and it’s been through a remarkable number of evolutions in the time he’s had it.

    “I bought this car from a friend back in 2003, who’d just got a new RX-8 and needed to sell the RX-7 because he couldn’t use it with the family,” Phil continues. “It was in amazing condition with all new ’99+ body parts on it. Back then, only a handful of RX-7 owners had these OEM ’99+ updates.” Having been a serial FD perv since 1999, there’s a certain neatness to the idea of acquiring cars with the rare and sought-after ’99-spec bits, and it was clear from the start that this one was to be a keeper.

    Modified FD RX-7

    “This modified FD RX-7 has seen multiple changes over the years, and multiple features with all the different evolutions,” he says. “I’ve done most of the work myself, and it’s always been the same chassis underpinning it – although you mightn’t believe it when you see how much it’s changed each time.”

    Corralling a strong arsenal of sponsors and associates has helped the project to grow and flourish, with Phil building up close relationships with a variety of aftermarket kingpins over his lengthy and diverse endeavours. Key figures within the process this time around included BorgWarner, Radium Engineering, Built 2 Apex, ID, FFE, Haltech, Davies Craig, SakeBomb Garage, Samco UK, Defi, Exedy, Liqui Moly, Tein, Bride, Powerflex, Toyo… it’s a rich and tasty list, and the results of all these high-quality ingredients are self-evident in today’s spec.

    Modified FD RX-7

    “The engine was built by me and Brian Treffeisen, a long-time friend and tuner,” says Phil. “Brian will be tuning the car, and we’re expecting to see around 450whp.” This is attributable in part to the fact that the revered 13B-REW has been converted to run a single turbo – a BorgWarner EFR8374, a ceramic ball-bearing unit designed specifically to support power in the 400-800bhp range while also offering rapid spooling at motorsport level – but of course it’s rather more involved than just that. Phil’s worked closely with Radium Engineering to develop the perfect fuelling system, which features their proprietary drop-in multi-pump surge tank, two Walbro E85 pumps and a lift pump, remote fuel filter kit, and Full Function Engineering primary and secondary fuel rails with ID 1300 and 1700 injectors. SakeBomb Garage perfected the water/meth injection setup as well as providing the coils, dual oil coolers and various other tricks. The FMIC is an A’PEXi GT item, the hoses are all Samco from right here in the UK, and all of the myriad modifications are bossed into order by a Haltech Elite 1500 ECU with dual EGT sensors and mil-spec wiring harness. When it comes to 13B motors, this is all just about as clever as it gets – a supremely high-end build designed for devastating performance with impeccable reliability. After so many years reimagining these cars, Phil knows exactly what he’s playing at here. And don’t make any smarmy jokes about rotor seals, he’ll throw a spanner at you.

    Modified FD RX-7

    In order to deploy all of this cartoonish thrust, the chassis has been down to the gym and very diligently doing its daily Joe Wicks workouts; we’re talking Tein Flex Z coilovers with the supremely clever EDFC Active Pro damping force adjustment, backed up by Powerflex Black Series bushes throughout, SakeBomb billet solid anti-roll bar mounts and adjustable ARBs at either end. The brakes are pretty bloody devastating too, with the front end wearing SakeBomb’s own take on the Wilwood BBK, and a ’99-spec rear upgrade from Racing Brake.

    Form is just as important as function with this project, that’s always been at the core of Phil’s modding sensibilities – although you’d probably already gathered that from the quality of the car’s presentation. The interior is flawlessly detailed, with the uber-fancy Bride seats surrounded by neat hex carbon that makes it look like the cockpit of a fighter jet. And outside? Phil’s exacting standards have seen some seriously clever custom features come to fruition.

    “The front bumper is my own creation,” he explains. “It’s a combination of the RE-Amemiya N1-05 design and the FEED Type 2R, which are my favourite aftermarket options for the FD; I’ve taken the best elements of both and blended them together, along with some custom carbon accents. I produced a mould while I was making it and made five more bumpers.” Always useful to have spares, although perhaps these jewel-like creations could provide unicorn-grade additions to hardcore FD builds across the US or beyond. The rest of the RX-7’s exterior bristles with cool upgrades, from the TCP Magic G-FACE GT front wings and FEED rear flares to the APR wing-top vents, Scoot bonnet and RE-Amemiya carbon rear splitter. The cherry on the cake is the colour, which has actually been plasti-dipped – this is something that was massive on the scene a couple of years ago but seems to have largely receded back into the shadows; here Phil’s demonstrating that it’s still a very versatile idea, and his chosen colour – amusingly named ‘Motor Oil’ – is absolutely spot-on for this super-aggressive Mazda.

    “I’ve done pretty much everything with this car,” says Phil, with a wistful smile. “Long-distance trips, touge runs, shows, track days, you name it. This FD is particularly special in that I took my wife on our second date in it, and raced a 911 on the road – with her permission! It’s also my longest-owned FD RX-7 and I’ve changed everything on it… and when I say everything, I mean that literally; right down to each individual wire, every single element has been changed since 2003.”

    As tales of automotive obsession go, it’s a compelling one. This isn’t just a project car, it’s a companion. It’s been with him through thick and thin, he knows every millimetre of it, and with each evolution it keeps getting faster and more exciting. Who says cool stories can’t begin with Malibu?

    Tech Spec: Modified FD RX-7

    Styling:

    DYC Pro-Line plasti-dip – colour: ‘Motor Oil’, custom front bumper fusing RE-Amemiya N1-05 and FEED Type 2R parts with custom carbon accents, FEED signal lights, TCP Magic G-FACE GT wings, side skirts and carbon front wing diffuser, APR Performance wing-top vents, custom carbon ducktail spoiler, Scoot bonnet, FEED rear wing flares, custom Built 2 Apex front splitter and mounting brace, RE-Amemiya carbon rear splitter

    Tuning:

    13B-REW 1,308cc two-rotor Wankel – built by Phil Sohn and Brian Treffeisen, single-turbo conversion – BorgWarner EFR8374 with Turbosmart actuator and BOV, PTP Turbo blanket, Radium Engineering drop-in multi-pump surge tank, 2x Walbro E85 pumps and 1x lift pump, Radium remote fuel filter kit, custom alternator relocation kit – modified using Built 2 Apex kit, Full Function Engineering primary and secondary fuel rails with ID 1300 and 1700 injectors, Davies Craig EWP150 electric water pump with controller, Haltech Elite 1500 ECU with dual EGT sensors, SakeBomb Garage IGN1 coil kit – direct fire using Elite 1500, SakeBomb water/meth injection tank with AEM pump and controller, IR Performance oil filler neck, high output alternator, SakeBomb dual oil coolers, Defi oil temp, oil pressure and fuel pressure sensors, Samco couplers and radiator hoses, Samco billet coolant temp sensor adapter, LMS-EFI mil-spec engine wiring harness, Fujita Engineering intake elbow, A’PEXi GT front-mount intercooler, N Flow radiator, wire-tucked engine bay and custom hardlines, RZ transmission, Liqui Moly oil, transmission, and diff fluids, C’s Garage short-shift, twin Exedy cerametallic lightened flywheel and clutch, GReddy high-capacity diff cover

    Chassis:

    9.5x18in (front) and 10.5x18in (rear) Advan GT wheels, 255/35 (f) and 295/30 (r) Toyo R888-R tyres, Tein Flex Z coilovers with Tein EDFC Active Pro, Powerflex Black Series bushes, SakeBomb billet solid anti-roll bar mounts, Tri-Point adjustable front anti-roll bar, Racing Beat adjustable rear anti-roll bar, Alpha Garage titanium front strut brace, R-Magic fender brace, M2 Performance launch kit, Raceshop rollcage with rear strut bar and harness hook-up, SakeBomb Garage Wilwood front big brake kit, Racing Brake ’99+ rear caliper kit

    Interior:

    Bride Vios III Type R Japan Series super aramid seats, Schroth Profi harnesses, gauge cluster and HVAC controller delete with EVO-R hex carbon replacement, PowerTune digital dash to run Haltech via CANbus, EVO-R shifter surround and transmission tunnel hex carbon replacement, SakeBomb Garage passenger footrest, Alpha Garage mats, home-made carbon rear hatch cover, FEED rear spare wheel storage unit, SakeBomb fire extinguisher mount, Defi Advance controller

    Source

  • BRABUS E63 S REVEALED WITH 800HP

    Mercedes tuners’ Brabus has turned its attention to the facelifted 2021 Mercedes-AMG E63 S, making aerodynamic adjustments as well as upping the power to 800hp.

    If you thought the regular Mercedes-AMG E63 S was short on pace, Brabus has the answer for you. Taking the regular 4.0-litre twin-turbo V8 engine found in the E63, Brabus has turned the wick up to 11 by replacing the turbos, upping the boost and fettling with the car’s injection and ignition timing. In other words, it gets new turbos and a remapped ECU and now packs a whopping 789bhp and 737lb-ft of torque.

    Brabus E63 S

    The increase in performance sees the Brabus E63 S clock a 0-62mph time of just 3 seconds (0.4 seconds quicker than the stock vehicle), with an electronically limited top speed of 186mph.

    Elsewhere, the Brabus 800 gets a new custom spoiler lip at the front and refined Brabus air inlets to reduce lift on the front axle, in turn optimising the ride stability at higher speeds.

    Brabus E63 S

    At the rear is a new spoiler and diffuser, both provide further downforce as well as adding in a touch more aggression to the car’s styling. The diffuser houses an upgraded exhaust system, which comes in the form of Brabus’s own valve-controlled system with carbon fibre exhaust tips.

    To complete the look, forged 21-inch Brabus Platinum Edition Z wheels are shod with a choice of high-performance tyres. The usual arch gap from factory has been filled thanks to a new Brabus suspension module, which allows the ride height to be adjusted 10-20mm lower depending on drive mode, which in turn also improves overall handling.

    For those looking for a touch more class inside can opt for a full leather interior, with stainless steel doorsills and Brabus branding.

    Prices for the Brabus E63 S start at around £220,000, although with more individuality comes a higher price tag.  Make sure you check out the Brabus Rocket 900 recently revealed here.

    Brabus E63 S
    Source

  • PURE TURBO BMW M4: OVERLORD

    Over 800hp. Over 200mph. Overwhelming and overpowering, this absolutely epic Pure Turbo BMW M4 build is on another level.

    Feature first appeared in Performance BMW. Words: Elizabeth de Latour  Photos: Chris Frosin

    There are different levels when modding a car – we can probably split them up into roughly three categories. You’ve got your light mods, so the basic things like wheels and springs, a few very small cosmetic mods, an exhaust, that sort of stuff. Then you’ve got the middle tier of mods, and here we’ll find more serious stuff, substantial styling upgrades, more serious performance mods, more expensive wheels, coilovers, stuff that makes your car start to stand out from the crowd. Then you’ve got the serious mods category and this is where we’d put things that are big enough and expensive enough to make them something that not everyone can easily do. We’re talking things like big turbo upgrades, superchargers, race seats, roll-cages, custom wheels and resprays, the sort of stuff that’s really top tier, that represents a small proportion of all the examples of that particular car, and the sort of builds that you’ll see on the front cover of PBMW, for example. But, there is a fourth, secret, hidden level, and that’s reserved for the cars that really just go all out in some way that makes them truly exceptional, like being the fastest stock-engine M4 in the country, for example,  which is what you’re looking at here.

    Pure Turbo BMW M4

    Most people who end up here, at this point, with this sort of car, had it all planned out. They knew what they wanted to do and how to get their car exactly where they wanted it. But it’s fair to say that owner Ali Clarke is not that guy. This is his first BMW, it’s his first proper project car and it’s his first time experiencing that slippery modding slope that all too often leads you to take your car further than you ever could have envisaged or imagined and that’s exactly what happened with this build. So how did Ali end up owning an M4 Competition in the first place? “I’ve always heard that BMWs were proper drivers’ cars and I liked the German build quality, and there was also something special about the M division that I felt I had to experience,” he says and those are all excellent reasons to want to get behind the wheel of something Bavarian. “I was fixed on the M4 as at the time the M2 Competition wasn’t out. I wanted something with a big engine that was turbo’d, but didn’t have rear doors. This fitted the bill perfectly. I’d been looking for a few months, and it was quite hard to find an M4 Comp with the spec I wanted. This car had the full leather dash, heads-up display, surround cameras and a host of other options I wanted. I also really liked the way Mineral white looked in the sun. The car was up for sale at a BMW dealership, had only covered 10k miles and was in excellent condition. The dealership didn’t seem to know the true spec of the car, so I got a great buy,” he grins and so with that he got his first taste of what BMWs are all about.

    Obviously, Ali had some plans for the car, because he knew what he was buying and he knew he wanted to tap into the M4’s hidden talents and unleash some of that power potential, but it’s fair to say his plans weren’t very grand at all, to begin with. “I expected to remap the car, having read previously about the power gains and the way that maps actually improve the driving experience (these cars are known to be quite jerky stock). But I certainly didn’t intend to catch the modifying bug so badly!” he laughs but it’s fair to say that he has no regrets about just how far he’s taken this M4.

    Pure Turbo BMW M4

    Things did indeed start off with a map, that being a bootmod3 Stage 1 off-the-shelf one and it hit the spot, momentarily at least. The trouble with power is that you quickly get used to it, so while that remap felt impressive initially, Ali soon got used to his M4’s new level of performance and so it was only a few months later when he went looking for his next hit. Things really snowballed from there, eventually ending up with the aftermath of the ensuing modding avalanche that you see before you, all of it enabled by Tom Wrigley Performance, which is responsible for putting together the entire build. Pop the bonnet and you will instantly see that this is definitely not a stock S55 but to get to the real meat of the mods we need to delve beneath the surface.

    The key to all that power is the pair of Pure Stage 2+ turbos that have been fitted and they are joined by a seriously strong supporting cast of performance upgrades. There’s a custom methanol injection setup based around a Torqbyte controller, a Maximum PSI crank hub, a set of Wagner radiators, a Wagner chargecooler and DCT cooler, VRSF cold side charge pipes, BMS Elite hot side charge pipes, ITG air filters, NGK gapped spark plugs, VRSF cat-less downpipes and an AA mid-pipe, while everything is overseen by a bootmod3 F80Paul Stage 3 map with several different switchable maps for different fuels plus meth for each one. That’s some seriously heavyweight performance upgrades and they add up to an incredible amount of power; “The car has only been dyno’d on the V-Power plus meth map, using a Dynojet,” explains Ali, “and it made 802hp and 671lb ft of torque; on this map the car does a 5.02-second 100-200km/h (62-124mph) time and at VMAX200 it did 201mph, from a standing start,” and that’s incredible stuff, but that’s just for starters. Once you get off the pump fuel and onto the hard stuff this S55 kicks things up a notch and it’s clear that this engine is deep into 800hp+ territory. “On the race fuel map it has done a 4.9-second 100-200km/h time while on the E85 map it did 4.78 seconds and 60-130mph in 5.7, which makes it the fastest stock-engine M4 in the UK,” smiles Ali and that’s awesome stuff, and is especially impressive considering it all began with just a map…

    Pure Turbo BMW M4

    While the engine is a major part of this build it’s not the only part and Ali has put a lot of work in across the whole car, not least of all the chassis, because while the F8x feels good from the factory when it’s channelling 431hp you can’t almost double that and expect it to be able to cope. “Öhlins R&T coilovers were fitted as these were a great middle-ground for my type of driving,” explains Ali. “They helped to put the power down, and allowed the flexibility when setting up the car for different events,” he says. “The brakes were upgraded to an AP Radi-CAL kit with 390mm discs, with the calipers painted in Lambo yellow. Since the shoot these have been swapped to an AP Pro 5000 R kit, to support 18” wheels and a wider range of race pads,” he adds, while at the rear the stock M4 brakes have been retained. Obviously, this build is more about performance than looks, so while the Öhlins coilovers have been used to lower the car, it’s not slammed on the ground and has instead been set up for optimum handling and to best put all that power down. Currently, this M4 sits on its stock wheels, which is no bad thing as, for a standard BM design, they look pretty good, but that’s all due to change soon; “I had always liked the design of the BMW 763M wheel as found on the CS. However the fact that they are 19” front and 20” rear makes it quite hard to find tyres such as the R888R in these sizes, so I’ll be getting another set of wheels in 18” to allow for a greater choice of rubber,” says Ali.

    Pure Turbo BMW M4

    In terms of appearance, something like an M4 is never going to be considered a sleeper by its very nature, but you can certainly enhance its looks while still keeping it subtle, which is precisely what Ali has done and there are absolutely zero hints that you’re looking at an 800hp+ build and the fastest M4 in the country. “I kept the exterior to an OEM+ type theme,” he says and that has been achieved through a selection of subtle styling enhancements. Up front, you will find an M Performance carbon splitter and corner intake elements plus CarbonWurks headlight eyebrows and carbon grilles. Along the flanks sit carbon mirrors and side blades, while at the rear there are Shadowline LCI lights, a CarbonWurks DTM spoiler, a carbon diffuser and a set of BMS billet slash-cut exhaust tips while finishing touches include an IND yellow tow strap and body-colour surround and IND rear reflector delete pieces. The overall effect is one of enhanced muscularity but it still retains that OEM look, just like Ali wanted.

    Pure Turbo BMW M4

    The interior has also been treated to a nice selection of upgrades both in terms of appearance and from a performance point of view. “The M4 DTM and GTS were heavily involved in my design choices,” Ali explains. “The Recaro Pole Position seats were a must, as I found the factory seats very unsupportive and I also wanted to install a rear roll-cage and harnesses for track use,” he adds. Pole Positions remain one of the sexiest seats you can get your hands on and they look fantastic in any BM you care to mention and suit this build perfectly, as well as delivering the added support that Ali was looking for. There’s plenty more going on in here, with an M Performance steering wheel, complete with suede rim and red centre stripe, and it’s been customised with the addition of a pair of yellow M buttons from IND and a set of gorgeous billet extended paddles, and there’s also a yellow start button from IND. An Aim MXS 1.2 racing data logger is mounted on the steering column when the car’s being used at events and there’s also an M Performance handbrake, armrest and DCT surround plus a full carbon trim kit for that finishing touch.

    While everything about this build is impressive, perhaps the most impressive thing is the time taken to transform it from a stock car into a huge horsepower monster ready to hit over 200mph at VMAX. “From receiving the car with no hardware, Tom Wrigley Performance had the car for approximately six weeks, with a strict deadline for the car to be ready for the next VMAX200 event,” says Ali and that’s a very impressive build time. And out of all the mods on board, Ali has two favourites; “This is a hard question to answer, but I think it’s a combination of the Pure turbos and the Öhlins suspension. Together they make the car insanely fast while being so controlled and stable,” he grins and at the end of the day power is fun but it is nothing without control.

    As you might expect from a build of this scale and an owner who’s clearly got a taste for modding, Ali is far from finished with his M4; since the shoot, he’s already changed the brakes, fitted a Gosling Racing rear cage in Mineral white along with a rear seat delete and an M4 GTS six-point harness, and there’s plenty more to come. “The seats will be retrimmed to match the GTS design, we’ll fit uprated clutches and build the engine so that more power can be unleashed from the turbos. I’ll also add the rear Pro 5000 R brake kit, full SPL suspension arms, Ground Control top mounts and a set of wheels specifically for track use,” says Ali. We’d say that should keep him busy for a while, but going by how quickly the car went from stock to this obscene level of performance, we’re not so sure. Some people might think that when you reach the top there’s nowhere left to go, but when it comes to power and performance the sky is the limit and Ali’s got his sights set on the stratosphere.

    Pure Turbo BMW M4

    Tech Spec: Pure Turbo BMW M4

    Engine and Transmission

    3.0-litre straight-six twin-turbo S55B30, ITG air filters, Pure Stage 2+ turbos, custom methanol injection setup based around Torqbyte controller, Maximum PSI crank hub, NGK gapped spark plugs, Wagner radiators and chargecooler, BMS Elite hot side charge pipes, VRSF cold side charge pipes and cat-less downpipes, AA mid-pipe, BMS billet slash-cut exhaust tips, multiple selectable F80Paul bootmod3 maps for different fuel and meth injection. M DCT seven-speed gearbox, Wagner DCT cooler

    Power and Torque:

    802hp and 671lb ft on V-Power plus meth map

    Chassis:

    9×19” ET29 (front) and 10×20” ET40 (rear) BMW 763M wheels with 265/35 (front) and 285/30 (rear) Michelin Pilot Sport 4 S tyres, Öhlins Road & Track coilovers, AP Racing Pro 5000 R BBK with DS3000 pads (front)

    Exterior:

    Mineral white, M Performance carbon front splitter, mirrors and rear diffuser, CarbonWurks DTM spoiler, IND tow strap in yellow with body-coloured surround and rear reflector delete trims

    Interior:

    Recaro Pole Position seats, BMW M Performance steering wheel with yellow IND M buttons, yellow IND start-stop button, Aim MXS 1.2 racing data logger, BMW M Performance handbrake, armrest and DCT surround, not pictured: Gosling Racing rear roll-cage in Mineral white, rear seat delete, OEM M4 GTS six-point harnesses, Pedal Haus billet pedals

    Source