Category: Maxxd News

  • HOW TO PREPARE YOUR CAR FOR A TRACK DAY

    Race circuits are the perfect place to push your driving skills to the max, but you must ensure your car is ready for the stress. Following this simple guide on how to prepare your car for a track day before you go will enhance your enjoyment and take a lot of the fear out of it. It should also help you bring your pride and joy home in one piece!

    Prepare your car for a track day

    Assuming your car is in good general condition (a recent service is advantageous), here are the most important things to check.

    Prepare your car for a track day

    Fluids

    Ensure that your oil and coolant are up to their maximum marks – take extra with you so you can top up during the day if required. High cornering speeds on track make the oil in your sump move around much more than on the road and can force it away from your oil pump pick-up, which can lead to oil starvation and engine failure – which is why most race cars have baffled sumps – however, this situation is also much more likely if you have low oil levels, so make sure your properly lubed up. Also, your coolant will be working overtime to keep a caned engine cool, so keep an eye on it throughout the day if you want to avoid a cooked engine and blown headgasket. Coolant additives such as Water Wetter or waterless coolants such as Evans Powercool 180 can help keep temps down too.

    Brakes

    Your brakes will be put under much greater pressure on a trackday, as you brake hard and regularly from high speeds, increasing brake temperatures and wear. A larger multi-piston set up is ideal, but with careful monitoring of their condition, normal road brakes should be fine. Ideally, it’s best to have at least three-quarters of your pad material remaining before any trackday. Running with destroyed pads will dramatically reduce your stopping capacity and quickly kill your discs. It could be worth looking at uprated pads before the day, but remember to bed them in before doing any heavy braking on track. Brake fluid is also important, as higher temperatures increase the risk of boiling the fluid. A good tip is to make sure the brake fluid you have is reasonably fresh. You can check out our guide on high performance brakes here.

    Wheels and Tyres

    Having a dedicated set of lightweight trackday wheels and sticky tyres – such as slicks or semi-slicks – is a nicety, but not a necessity. Normal road wheels and tyres will be fine in most cases, but just make sure the rubber has plenty of tread (you’ll have to drive home afterwards, remember) and that pressures are at the recommended levels. It’s also worth giving your wheel nuts a good torquing too, as you don’t want to be departing with your rims down the main straight!

    Bodywork

    Check that there is no loose bodywork and ideally that the headlights are taped-up. This way, if the worst happens and you lose a light, broken plastic or glass won’t be scattered over the circuit to cause punctures for following vehicles. Some people will remove one of the headlights completely, which helps gain additional airflow to the air filter behind. Splitters, spoilers and skirts can aid track driving, but won’t generate any usable downforce, merely modify the car’s pitch and reduce lift. Swapping heavy steel body panels for lightweight carbon items will improve your car’s performance – due to a higher power-to-weight ratio – but make sure you retain the front-to-rear weight balance. Our guide to car aerodynamics offers more advice on improving your car’s performance, you can read it here.

    Prepare your car for a track day

    Interior

    Inside, remove anything loose in the door pockets and footwells that could become a missile under heavy braking or acceleration, or worse, get jammed under a pedal.

    For the more serious trackday fiend, a bucket seat with harnesses is a good move, as is removing extra weight like the rear seats, passenger seat and excess plastic trim. Rollcages are a good option if you are a trackday regular and are concerned about safety in the event of a crash, but are generally not compulsory unless you are competing in a regulated series. Video cameras need to be securely mounted without causing an obstruction and most trackday organisers will want you to sign a disclaimer that states the footage is for private use only. Those who want to lose a bit more weight inside can check out our top 10 ways to make your car lighter guide.

    What track day should I pick?

    With loads of events each month all over the country (Covid permitting) finding a trackday to suit won’t be an issue, but here are a few things to consider before booking:

    Noise limits: This is set by the local council and will be strictly enforced. If you’ve got a loud aftermarket exhaust, get the dB levels checked. If your car is too loud, you won’t be allowed on track.

    Format: You have two main choices: ‘session’ or ‘open pitlane’. The former groups drivers of similar ability into 20-30 minute sessions – this is probably the best bet for newbies. Open pitlane days offer as little or as much track time as you want (as long as the maximum number of cars on track isn’t exceeded), but usually cost more, as numbers have to be restricted by the organiser.

    Instruction: Check if there is an ARDS (Association of Race driving Schools) instructor on hand. You’ll find a 20-minute session (about £50), with your own personal Stig, will teach you loads and boost your confidence.

    Prepare your car for a track day

    What to expect on a track day

    At the track you’ll get a short briefing that covers the format and rules for the day and the flag signals. The main rules cover how and when you can overtake and that you must NOT race! Track marshals positioned around the circuit monitor this closely and anyone breaking this important rule will be immediately pulled in to explain themselves. On your first few laps, you probably won’t be familiar with the track and your tyres will be cold. Do not be tempted to go for it straight away as this is probably the time you are mostly likely to have an off! Start slow and build up speed as your confidence grows and tyres warm up. Throwing the car around might be fun, but if you overdo it, you may unsettle the car and risk going off (plus it will take its toll on the car with parts wearing out faster!). Concentrate on driving smoothly – smooth is fast. Aim for getting braking points and corner apexes right. Get your gear changes and braking done in a straight line before turning into a corner then feed the power in gently as you exit the corner and don’t forget to wind the steering lock off as you exit. Practice keeping steering inputs to a minimum.

    After a session, always complete a cool-down lap to get some air to the brakes, engine and the transmission, and once stopped in the pits DON’T apply the handbrake, as the pads can fuse themselves to the discs if you’ve been using them hard. Popping the bonnet will help cool the engine too, which gives you a chance to double-check your fluid levels. Also, check the tyres again for excessive wear and that the pressures are still OK; and that all the wheelnuts are tight.

    First appeared in Fast Car magazine.

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  • CONCOURS FORD SIERRA RS500 COSWORTH: BLACK MIRROR

    With 450bhp on tap, this Concours Ford Sierra RS500 Cosworth is a very dark (and shiny!) horse that’s taken home a title.

    Feature from Fast Ford. Words Ben Birch. Photos Jason Dodd

    Few Fords look more menacing in your rear-view mirror than a black Ford Sierra RS500 Cosworth. In the 1980s, whether you drove a Porsche 911 on the street or a BMW touring car on the track, Ford’s ultimate Sierra left a terrifying impression on anyone it pushed out of the way.

    Kev Murby’s experience of the whale-tailed icon was slightly less visceral, but no less memorable. “I had a very unique picture on my wall at work; it was of a black Ford Sierra RS500 Cosworth parked in front of a futuristic-looking glass building. Every single day I looked at that picture, and promised myself that I’d own one,” he remembers.

    Fast forward a few decades and Kev has fulfilled that promise while at the same time bringing this particular example back to its former glory. As he explains, “I came into some money around 2014, and wanted to finally scratch my RS500 itch, but prices were on the increase already and there was no way I could justify spending £100,000 on what is still a Ford Sierra.”

    Concours Ford Sierra RS500 Cosworth

    Kev was determined to buy a solid car but not a minter, at a sensible price. Oh, and it had to be black. He says, “Over the years, I’ve owned a black Mk3 Cortina, a black XR4i, a black JPS Capri, and I’ve got a black rear-wheel-drive Sapphire Cosworth at home, as well as the RS500. Black cars just look better than any other colour – when they’re clean,
    of course.”

    Most of us would have failed in finding such a unicorn, but after years of competing in concours events with his Saph, Kev was well connected on the RS scene. He received a friendly tip-off about a Sierra RS500 from well-known Cosworth aficionado Paul Linfoot.

    Kev explains, “I think Paul wanted to keep it for himself, but he was in the process of buying a very special RS500 at the time, so sold this one to me to free up some cash.”

    Although the car was tired and had been badly painted, it was very straight and honest, and all the important numbers matched – including the engine block and head. At £30,000 it was also good value, so without having even viewed the car, Kev organised for it to be picked up and delivered to his home, where the rebirth of an icon could begin.

    Kev didn’t hang about: within a week the engine was out of the bay to be assessed by Dave Pritchard of DP Motorsport, and the car was up on axle stands, where a long and arduous love-hate relationship began between the garage floor and Kev’s back.

    He groans, “I spent around three hours every night for months on end, laid down, looking up at the floorpan, cleaning the underside with my little Dremel. It was horrific work and I wouldn’t do it again for all the tea in China, but once the red oxide and paint was on, the result was worth it.”

    Concours Ford Sierra RS500 Cosworth

    By now, Dave Pritchard had dismantled the engine and discovered some good and some bad news. The good news was some trick head work had been done back in the day, by Dave Brodie of BBR. Kev says, “It was superb work, but unfortunately the rest of the engine needed a rebuild, as internally it looked like it had been sandblasted.”

    The discovery offered Kev the impetus to rebuild it to better-than-new condition. “DP asked what I wanted from the rebuild, and I said to be driveable and quick. We ended up making 447bhp and 396lb.ft, and although you need to stay above 4000rpm to really keep it on song, it is very quick indeed.”

    The concours Ford Sierra RS500 Cosworth runs four big Siemens injectors, and the T4 turbo has been rebuilt with billet wheels because the originals are hard to get hold of nowadays. The whole ensemble is kept in tune with a retrofitted Level 8 ECU, live-mapped by PJ Motorsport to a maximum 28psi of boost. Kev doesn’t see a need to go any further, and he sums up the experience of a 400bhp-plus T4-equipped rear-wheel-drive Cosworth road car perfectly: “Hit the right revs, and all hell breaks loose.”

    The engine went back into an already-mint bay, as Paul Linfoot had previously conducted one of his underbonnet restorations. The rest of the bodywork desperately needed attention, but an initial respray ended in tears.

    Kev explains, “I’d wanted Wayne Parrott to do it, but he was busy with work. So I took it somewhere else, and a year later, the whole car micro-blistered.” In fact, when Wayne assessed the damage, he was able to peel the paint off in strips with a razor blade.

    Kev was wounded, but after a second respray, by Wayne this time, the car is still in stunning condition five years later. So much so that Kev has enjoyed entering it into concours competitions alongside his Saph.

    Concours Ford Sierra RS500 Cosworth

    He says, “My son and I drive the cars to the events, show the cars and then have some great drives home. They do get used hard, which surprises some people, but life’s too short not to enjoy these cars properly.”

    Kev swaps the CXN wheels for a standard set of genuine RS500 items to enter concours, and with such a relatively standard-looking car he has won his fair share of events.

    He smiles, “My proudest moment was winning the best-presented standard car at RSOC National Day. It genuinely bought a tear to my eye with pride.

    Concours Ford Sierra RS500 Cosworth

    “The RS500 ownership experience is much like owning other Cosworths. I get immense pleasure out of driving it, and the cars deserve to be brought to the best condition they can – striving for that goal can also bring their owners so much pleasure.”

    So much that Kev has now become the RSOC RS500 registrar. Does that mean he can officially value his own car? “Unfortunately not. But even if I could, it’s not about the monetary value – I’ve finally got the car from that poster, and that’s priceless.”

    Tech Spec: Concours Ford Sierra RS500 Cosworth

    Engine:

    BBR polished and ported head with larger valve guides, DP Motorsport exhaust cam, Isky double valve springs, Mahle pistons with valve cutouts, H-section conrods, high-pressure oil pump, -31 actuator, 3 bar MAP sensor, four Siemens black 83lb injectors, T4 turbo with billet wheel

    Power:

    447bhp and 396lb.ft

    Transmission:

    T5 gearbox with toughened gears, competition clutch and flywheel

    Suspension:

    Standard springs, Koni adjustable dampers, partially poly bushed

    Brakes:

    Standard callipers, drilled discs

    Wheels & Tyres:

    Front: 9x17in Compomotive CXN wheels and 215/40R17 Toyo tyres; rear: 9x17in Compomotive CXN wheels and 235/40R17 Toyo tyres

    Exterior:

    Original Sierra Cosworth RS500 in black

    Interior:

    Original Sierra Cosworth RS500

    Source

  • MODIFIED TOYOTA COROLLA AE86: HIGH ROLLA

    This was only ever meant to be a quick and easy tidy-up. But, as we revealed in a world-exclusive back in March, when Toyota superfan Phil Jones and Corolla specialists AE86 World get together, a masterpiece of high-end automotive artwork is the result as this modified Toyota Corolla AE86 will now demonstrate.

    From Fast Car. Words: Dan Bevis. Photos: Dan Sherwood

    It’s often the case that one sole decision is enough to set off the domino effect that transforms a simple project into a really complicated one. For Phil Jones, it was the age-old AE86 question: Levin or Trueno? There are other considerations, naturally – three-door hatchback or two-door coupe; original ‘zenki’ or ‘kouki’ facelift – but the face is all-important… the Levin had fixed headlights, the Trueno had pop-ups. So you make your choice between lightweight simplicity or oh-so-eighties style.

    The decision made here was to swap this Corolla’s factory-original Trueno nose for a Levin setup – something which, as you can see, didn’t happen. There are, of course, many checkpoints along the timeline between that point and this – suffice it to say that Phil has gone all-in. We’ll spare his bank manager the palpitations of revealing the total cost of the build, but let’s just say that for the same outlay he could have a shiny new Supra sitting on the drive right now, plus a new GT86 to match, instead of this old hachi-roku. Passion trumps logic every time, doesn’t it?

    Modified Toyota Corolla AE86

    Whichever way it went down, however, Phil needed a Toyota AE86 in his life. And that’s not hyperbole – this was no mere frivolous desire, this was a deep-seated and fundamental life requirement. “Growing up in Ireland, in the middle of one of the greatest car cultures possibly anywhere in the world outside of Japan, meant that you couldn’t put the bins out without seeing something special passing by,” he recalls. “The car scene and the meets were huge, we would take over whole towns at the weekend. And one vehicle always stood out, and still does today – ‘the twin-cam’, as we called it, was just head-and-shoulders above the rest, and it was something every young car enthusiast dreamed of owning!”

    At this time the import car scene was really exploding in Ireland, and through his twenties Phil owned a couple of AE86s as well as a Nissan 180SX, Toyota Starlet Turbo, MR2 Turbo, Celica GT-Four… the stuff that JDM fantasies are made of. And now, relocated to England and a decade or so more grown-up (in relative terms, at least), it was time for another. Sourced from Classic Imports in Bradford a couple of years ago, the latest acquisition is a 1986 Trueno; it arrived in fairly tidy condition, with a few interior bits missing but the potential to make a nice project.

    Modified Toyota Corolla AE86

    The car in question is in GTV spec, and it’s worth a momentary aside to explain what that means. You see, various spec levels were offered in different markets, and in its native Japanese market you could buy the 4A-GE-engined AE86 in three levels – GT, GT-APEX and GTV. The first of these was the base spec, while debate has raged ever since about which of the latter two is preferable: the GT-APEX came with electric windows and mirrors, power-steering, foglights and a boot spoiler, while the GTV had none of those things. They also had different wheels, steering wheels, sticker packs, gauges, grilles and seats. In essence, the GT-APEX is the fully-loaded one, and the GTV is the more pure and motorsporty one.

    “I originally intended just to change the front bumper and leave it at that – how differently things have turned out!” he laughs. “It’s consumed my life, every day in some shape or form, for the last couple of years.”

    At this point, we ought to introduce the other key player in the story, Chris Gray at AE86 World in Ireland. Few enthusiasts can boast the hachi-roku expertise of this fella (see boxout), and when Phil first contacted Chris to order up a new front bumper, it was never destined to be a soulless transaction.

    Chris takes up the story: “Rather than simply sell him parts for a Levin conversion, I talked it through with Phil to see what he actually wanted from the car. I persuaded him to keep the Trueno front, due to it being rarer now than ever. Phil was toying with the idea of building a show car; we hit it off and had regular lengthy chats about the show scene, AE86s, and Phil’s dream to wow the scene with his dream car. Fast-forward a while and we’re having a meeting in person to discuss a spec list, from wheels and kit to engine specs, and the overall look to go for. From day one, he’s been a pleasure to work with – we’re on the same level, and our ideas complement one another’s. Being in charge of this project to an extent let me also create one of the best AE86s in the world.”

    Well, you won’t hear any arguments from us on that one. With a finger in every Toyota-flavoured pie, Chris had the contacts and the know-how to cherry-pick the best parts from the OEM and aftermarket options, and source them all from legitimate places to ensure the car could be done right.

    “There were constant shipments arriving from Japan,” he grins. “Phil gave me full freedom to show just what we can do at AE86 World. Guiding him with the best parts available, we came up with a combination like no other: from Run Free Japan aero to carbon panels and custom-made parts, the detail in the car is incredible.”

    Chris’s long history in the scene has helpfully given him a lot of clout, and AE86 World has real influence and a lot of direct connections; as a result, the guys were able to convince J-Blood to create a custom carbon bonnet at short notice, and once this had been FedEx air-freighted to Ireland, it wasn’t long before the new wheels were following on another plane. Phil had a very clear idea of what he wanted in terms of style, dimensions, fitment and finish, and Chris made it happen – he got on the blower to WORK Wheels Japan and had a set of one-off Meister CR01 split-rims made up, with WORK allowing them to leapfrog to the top of the order list. These connections, they pay off. You can’t buy your way into this sort of specialist treatment, it’s hard-won by honour and respect.

    When it came to assembling the body into its fresh new image, MW Bodyshop in Olney was charged with the task of making sense of this supremely high-end and geeky jigsaw puzzle. “They did an incredible job,” Chris enthuses. “Phil and I both have such high standards that second-best simply would not do. It had to be right, and that’s why the project only involved the best in the country to build this car to this level. Just look at the detail! The CBY arches, for example – although they’re very good to begin with, they were never were made to fit like this; MW panel-gapped the car to perfection, and the arches and kit to the millimetre.”

    With the bodywork done and painted in Toyota 041 White, thoughts turned to graphics. Phil and Chris shared a vision for the car, it needed to look fresh, unique, and like nothing else out there; a ’90s-style race car, built to a modern-day standard and finish. Chris only had one name in mind for the design, and that was Andrew at AWS Graphics in New Zealand; what followed were many, many hours of late-night calls, Skype videos and magazine research – they sketched, analysed, modified and altered, and finally nailed it. The graphics were fully designed up, and then they entrusted the application process to 3SixtyWraps.

    “Having been involved in the car scene for twenty years, and running AE86 World, I’ve seen near-enough everything,” says Chris. “And I have no doubt that this is one of the best! Being a part of it, and working with Phil to make this car, has been my honour. Despite Covid-19 and more, we planned and made everything run as smoothly as possible, and for a build of this quality the planning paid off; I can imagine the spectators walking around the car at shows and just seeing more and more detail. With all the bespoke touches and rare parts inside, outside and under the bonnet, it’s a work of art. I hope you all enjoy it as much as I have being a part of it!”

    Modified Toyota Corolla AE86

    There’s no doubt about it – there are AE86s and there are AE86s… and then there’s this modified Toyota Corolla AE86. An otherworldly, unique, astonishingly detailed and beautifully crafted example of the breed, paying respectful tribute to the past while looking toward the future.

    The final word must go to Phil, as he stands beside the physical manifestation of his wildest dreams with a look of wonder on his face. “I’m really just a normal everyday guy,” he says. “I don’t have an Instagram following and I’d still rather call than text – I’m into old-school car modification as it was when I was a kid! I’ve never taken on a build to this standard before, and I think it’s gone really well for a first attempt… What inspired me to go this far? I got carried away and became obsessed with making it into the best possible example it could be.” And he’s not kidding. So fastidious is his quest for perfection that until the day of the shoot, Phil had never even sat in the driver’s seat. And not only that, but the immaculately rebuilt and modified engine has never been fired into life, as Phil doesn’t want the hot engine gases to tarnish the flawlessly fabricated exhaust manifold. Hell, there’s not even any fluid in the brake lines as he wants the discs to remain free from friction marks! This is truly a show build like no other, an exquisite piece of automotive artwork to be enjoyed with the eyes, rather than the seat of the pants. That’s right. If drooling over these pictures has you hankering to see this race-ready machine flying sideways, vapourising rubber and screaming like a banshee round some circuit or another, you’ll be sorely disappointed, as that’s about as far from Phil’s future plans as you could get. “For me, it’s all about enjoying the car for the flawless piece of sculpture that it is. I’ve invested so much time and money into getting it to this level and get such an enormous amount of pride and enjoyment just from looking at the thing, that I’ve really no intention of driving it. If that makes me a bit weird, then so be it, as I’ve built the car for me and no-one else. I’m just hoping that I’ll be able to get it to as many shows as possible this year, in both the UK and Europe, and have some fun. It’s been a long, hard slog to build it and my goal was always a Fast Car front cover. I think that’s secretly every car guy’s dream!”

    Well, we’re pleased to oblige. This stellar Trueno has more than earned its place. Phil’s project was never meant to go this far, but we can all be very happy that it did.

    Modified Toyota Corolla AE86

    Tech Spec: Modified Toyota Corolla AE86

    Engine:

    1.6-litre, 4-cyl, 16v twin-cam 4A-GE, Toda 82mm pistons, new 42mm Toyota crankshaft, Toyota gasket kit, ACL bearings, ported and polished head, Toda 272 / 288 cams, Toda uprated valve springs, new Toyota oil pump with Toda internals, Mikuni 44mm carbs, HKS cam pulleys, HKS timing belt, custom CNC pulley kit, Powercraft Japan Tornado manifold, Reinhard titanium exhaust system, Koyo radiator with twin fans, new radiator hose and brackets, carbon cooling panel, all new Toyota water pump, starter motor, alternator, brake and clutch cylinders, TRD ignition leads, TRD oil filter, fully dressed engine with all new bolts and seals, distributor heatshield, titanium bonnet prop, JAZ fuel cell with AN fittings, uprated fuel pump and filter, relocated Odyssey race battery

    Transmission:

    Toyota T50 gearbox, TRD gearset, custom billet shifter, Toda flywheel, ORC clutch, TRD 2-way LSD, 4.77 final drive

    Suspension:

    Blitz front coilovers with camber-adjustable top mounts, YZ Sports rear coilovers with custom springs, Panhard rod, Cusco front and rear carbon strut braces, full AE86 World bushing kit, rebuilt steering rack, new Toyota boots

    Brakes:

    Wilwood 6-pot (front) and 4-pot (rear) calipers, drilled and slotted discs, N2 servo delete kit, hydraulic handbrake

    Wheels & Tyres:

    9x16in ET-51 (front) and 9x16in ET-66 (rear) WORK Meister CR01 three-piece split-rims (custom bronze, polished dishes, matt centres, chrome bolts), 30mm spacers, 195/45/16 Toyo T1-R tyres, longer wheel studs and custom titanium nuts

    Interior:

    Painted in Toyota 041 White, custom Cobra Motorsport carbon seats with AE86 World embroidery, custom rails, full Candy Red Cusco rollcage, carbon dash, OMP steering wheel, custom CNC gearknob, gauges mounted to rollcage, Sparco Racing pedals, OMP plumbed-in fire extinguisher, custom air ducting, custom door panels and rear boot panels

    Exterior:

    Painted Toyota 041 White, full custom livery by AWS Graphics, Run Free Japan front bumper and sideskirts, custom carbon diffuser, FRP front wings with CBY N2 flared arches, CBY FRP bootlid and spoiler, J-Blood carbon bonnet, carbon roof, carbon doors, carbon headlight panels, carbon windscreen wiper cowl and rear spats, custom carbon mirrors, OEM Trueno grille, new Toyota corner lamps and clear lenses, redline rear lights, window seals, trims and wipers, custom carbon canards and splitter, custom carbon sideskirt extensions, front and rear tow eyes, tinted Lexan windows

    Source